104741-3960 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413960

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-3960 1047413960

Cross reference number

ZEXEL 104741-3960 1047413960

Zexel num

Bosch num

Firm num

Name

104741-3960

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 45.1 44.6 45.6

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 43 39.5 46.5

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 45.9 41.9 49.9

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 45.1 44.1 46.1

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 43.4 39.9 46.9

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 40 36.5 43.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 11.3 9.3 13.3

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 11.3 7.8 14.8

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 7.6 5.6 9.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 7.6 5.1 10.1

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 55.7 50.7 60.7

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 55.7 50.7 60.7

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 549 520 578

Pressure kgf/cm2 5.6 5.3 5.9

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.3 2.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke mm 1 0.4 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.1 2.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1000 1000 1000

Timer stroke mm 3.9 3.3 4.5

Oil temperature degC 50 48 52

_05

Pump speed r/min 1100 1100 1100

Timer stroke mm 4.1 3.6 4.5

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 14.9 14.4 15.4

Timer stroke TA mm 1.8 1.6 2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 21 20 22

Timer stroke TA mm 4.1 3.6 4.5

Timer stroke variation dT mm 0 0 0

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 14.4 13.4 15.4

Timer stroke TA mm 2.3 1.3 3.3

Timer stroke variation dT mm 1.8 1.8 1.8

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 2.5 2.4 2.6

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 21.5 17.5 25.5

Control lever angle beta deg. 23 18 28

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B) (Torque to T after adjustment) Screw protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10