Rating:
Information injection-pump assembly
ZEXEL
104741-3710
1047413710
Cross reference number
ZEXEL
104741-3710
1047413710
Zexel num
Bosch num
Firm num
Name
104741-3710
INJECTION-PUMP ASSEMBLY
11CJ VE4 VE
11CJ VE4 VE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
57.1
56.6
57.6
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
46.7
45.4
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
73.8
73.3
74.3
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
84.4
83.9
84.9
Difference in delivery
mm3/st.
6.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_04
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
57.1
56.1
58.1
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_05
Pump speed
r/min
750
750
750
Boost pressure
kPa
46.7
45.4
48
Boost pressure
mmHg
350
340
360
Average injection quantity
mm3/st.
73.8
72.8
74.8
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
84.4
83.4
85.4
Difference in delivery
mm3/st.
7
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
71.8
67.8
75.8
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2475
2475
2475
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
26.4
23.4
29.4
Difference in delivery
mm3/st.
8
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
3000
3000
3000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
8
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2475
2475
2475
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Average injection quantity
mm3/st.
26.4
21.4
31.4
Difference in delivery
mm3/st.
8.5
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
18.9
16.9
20.9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
18.9
16.4
21.4
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_03
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
5
Oil temperature
degC
50
48
52
Timer adjustment
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
78.1
58.1
98.1
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
78.1
58.1
98.1
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
375
375
375
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Overflow quantity
cm3/min
740
610
870
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Pressure
kPa
500
480
520
Pressure
kgf/cm2
5.1
4.9
5.3
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
3.7
3.5
3.9
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
1.7
1.1
2.3
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
3.7
3.3
4.1
Basic
*
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
6.9
6.3
7.5
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
73.3
72
74.6
Boost pressure
mmHg
550
540
560
Timer stroke
mm
8.6
8.1
9
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
5.5
5.3
5.7
Control lever angle alpha
deg.
59
55
63
Control lever angle beta
deg.
41
36
46
Test data Ex:
0000001801 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
(1)Determine the timer advance angle using the following graph.
(2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained.
X:Temperature t (deg C)
Y:Timer stroke TA (mm)
(B): Timer stroke TA (mm):
----------
----------
(B)=TA=-0.04t+1.2(0<=t<=30)
----------
----------
(B)=TA=-0.04t+1.2(0<=t<=30)
0000001901 W-FICD LEVER ADJUSTMENT
2. Adjustment of the W-FICD (D)
(1)Insert a block gauge L determined from the graph below between the control lever (C) and the idling stopper screw (B).
(2)Fix the bolt (F) at the position where the W-FICD lever (D) and the control lever (E) contact.
TT
(3)After completion of the W-FICD lever (D) adjustment, confirm that the timer stroke is the stroke value adjusted in item 1 (on the preceding page).
Caution: The temperature of the wax at adjustment must not exceed a.
X:Temperature theta (deg C)
Y:Control lever L (mm)
H:Clearance of the control lever
L = -0.141 theta + 4.6
(0 <= theta (deg C))
----------
L=L+-0.3mm T=6~9N-m (0.6~0.9kgf-m) a=35deg
----------
L=L+-0.3mm
----------
L=L+-0.3mm T=6~9N-m (0.6~0.9kgf-m) a=35deg
----------
L=L+-0.3mm
0000002001 V-FICD ADJUSTMENT
Adjustment of the two stage actuator (FICD).
(1)Attach the 2-stage actuator to the injection pump.
(2)Position the control lever in the idling position.
(3)Adjust using nut (C) so that the clearance between the control lever and the rod is L1.
(4)Actuator stroke adjustment is not necessary.
(5)Allowable angle when adjusting the rod position: c
(A): Actuator stroke
(B): Stroke adjusting nut
(C): Rod position adjusting nut
----------
L1=1+1mm c=+-20deg
----------
L1=1+1mm SW1=SW7 SW2=SW8 T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) a=20deg b=20deg
----------
L1=1+1mm c=+-20deg
----------
L1=1+1mm SW1=SW7 SW2=SW8 T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) a=20deg b=20deg
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Mitsubishi
104741-3710
INJECTION-PUMP ASSEMBLY