104741-3710 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413710


104741-3710 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-3710 1047413710

Cross reference number

ZEXEL 104741-3710 1047413710


Zexel num
Bosch num
Firm num
Name
104741-3710 
 
   
INJECTION-PUMP ASSEMBLY
11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   57.1 56.6 57.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   46.7 45.4 48
Boost pressure mmHg   350 340 360
Average injection quantity mm3/st.   73.8 73.3 74.3
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   84.4 83.9 84.9
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   57.1 56.1 58.1
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   46.7 45.4 48
Boost pressure mmHg   350 340 360
Average injection quantity mm3/st.   73.8 72.8 74.8
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   84.4 83.4 85.4
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   71.8 67.8 75.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2475 2475 2475
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   26.4 23.4 29.4
Difference in delivery mm3/st.   8
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2475 2475 2475
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   26.4 21.4 31.4
Difference in delivery mm3/st.   8.5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   18.9 16.9 20.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   18.9 16.4 21.4
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   78.1 58.1 98.1
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   78.1 58.1 98.1
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   740 610 870
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   500 480 520
Pressure kgf/cm2   5.1 4.9 5.3
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 750 750
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   1.7 1.1 2.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.3 4.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   6.9 6.3 7.5
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   8.6 8.1 9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   5.5 5.3 5.7
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104741-3710
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the following graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke TA (mm):
----------

----------
(B)=TA=-0.04t+1.2(0<=t<=30)

0000001901 W-FICD LEVER ADJUSTMENT

Test data 104741-3710
2. Adjustment of the W-FICD (D) (1)Insert a block gauge L determined from the graph below between the control lever (C) and the idling stopper screw (B). (2)Fix the bolt (F) at the position where the W-FICD lever (D) and the control lever (E) contact. TT (3)After completion of the W-FICD lever (D) adjustment, confirm that the timer stroke is the stroke value adjusted in item 1 (on the preceding page). Caution: The temperature of the wax at adjustment must not exceed a. X:Temperature theta (deg C) Y:Control lever L (mm) H:Clearance of the control lever L = -0.141 theta + 4.6 (0 <= theta (deg C))
----------
L=L+-0.3mm T=6~9N-m (0.6~0.9kgf-m) a=35deg
----------
L=L+-0.3mm

0000002001 V-FICD ADJUSTMENT

Test data 104741-3710
Adjustment of the two stage actuator (FICD). (1)Attach the 2-stage actuator to the injection pump. (2)Position the control lever in the idling position. (3)Adjust using nut (C) so that the clearance between the control lever and the rod is L1. (4)Actuator stroke adjustment is not necessary. (5)Allowable angle when adjusting the rod position: c (A): Actuator stroke (B): Stroke adjusting nut (C): Rod position adjusting nut
----------
L1=1+1mm c=+-20deg
----------
L1=1+1mm SW1=SW7 SW2=SW8 T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) a=20deg b=20deg




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