104741-3700 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413700


104741-3700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-3700 1047413700

Cross reference number

ZEXEL 104741-3700 1047413700


Zexel num
Bosch num
Firm num
Name
104741-3700 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   58.7 58.2 59.2
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   51.2 50.7 51.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   81.3 80.8 81.8
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   58.7 57.7 59.7
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   51.2 50.2 52.2
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   81.3 80.3 82.3
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   75.8 72.3 79.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.8 53.8 59.8
Difference in delivery mm3/st.   17
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   12
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.8 51.8 61.8
Difference in delivery mm3/st.   17.5
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 10.4 14.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 9.9 14.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   110 90 130
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   110 90 130
Oil temperature degC   48 46 50
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   710 580 840
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   559 539 579
Pressure kgf/cm2   5.7 5.5 5.9
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   6.7 6.5 6.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.3 2.7 3.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   6.7 6.3 7.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   9.8 9.3 10.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
BCS stroke mm   6.8 6.6 7
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   39 34 44

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104741-3700
Standards for adjusting the double stage actuator (A) Control lever (B): Idle set bracket (C): Actuator stroke = L1 (D): Negative pressure inlet (E): Stroke adjusting screw (F): Stroke adjusting nut (G): Rod position adjusting nut L:Thickness of the shim Actuator adjustment (1)Mount the actuator to the injection pump. (2)Position the control lever in the idling position. (3)Adjust with the nut (G) so that the space between the control lever and the rod is L2. (4)Insert a shim with thickness of L between the lever (A) and the bracket (B). (5)At that time, adjust with the screw (E) and fix with the nut (F) so that the actuator stroke (C) is the full stroke [with P applied to the negative pressure inlet port (D)]. (6)Allowable angle when adjusting the rod position: c
----------
L=7.6+-0.05(mm) L1=(8(mm)) L2=1+1(mm) P=-66.7(kPa)(-500(mmHg)) c=+-20(deg)
----------
a=20(deg) b=20(deg) L=12.1+-0.05mm L1=12.5mm L2=1+1mm T1=1.4~2.0N-m(0.14~0.2kgf-m) T2=3.4~4.9N-m(0.35~0.5kgf-m) SW1=SW7 SW2=SW8




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