104741-3301 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413301 me201432


104741-3301 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-3301 1047413301
MITSUBISHI ME201432 me201432

Cross reference number

ZEXEL 104741-3301 1047413301
MITSUBISHI ME201432 me201432


Zexel num
Bosch num
Firm num
Name
104741-3301 
104741-3302 
 
ME201432  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4M40 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   67.3 66.8 67.8
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   57.2 56.7 57.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   81.3 80.8 81.8
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   67.3 66.3 68.3
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   57.2 56.2 58.2
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   81.3 80.3 82.3
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   75.8 72.5 79.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.8 53.8 59.8
Difference in delivery mm3/st.   17
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   12
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   56.8 51.8 61.8
Difference in delivery mm3/st.   17.5
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 10.4 14.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 9.9 14.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   112 97 127
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   110 90 130
Oil temperature degC   48 46 50
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity with S/T ON cm3/min   740 610 870
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   559 520 598
Pressure with S/T ON kgf/cm2   5.7 5.3 6.1
Pressure with S/T OFF kPa   510 490 530
Pressure with S/T OFF kgf/cm2   5.2 5 5.4
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   700 700 700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   373 324 422
Pressure with S/T OFF kgf/cm2   3.8 3.3 4.3
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   559 510 608
Pressure with S/T ON kgf/cm2   5.7 5.2 6.2
Pressure with S/T OFF kPa   510 481 539
Pressure with S/T OFF kgf/cm2   5.2 4.9 5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   667 618 716
Pressure with S/T OFF kgf/cm2   6.8 6.3 7.3
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   6.6 6.1 7.1
Timer stroke with S/T OFF mm   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   700 700 700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   3.3 2.6 4
Timer stroke with S/T OFF mm   1.9 1.1 2.7
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   6.6 5.9 7.3
Timer stroke with S/T OFF mm   5.5 5.1 5.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   6.8 6.2 7.4
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   9.4 8.6 10.2
Oil temperature degC   50 48 52
_06
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   9.8 9.3 10.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   5.5 5.3 5.7
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   39 34 44

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

Test data 104741-3301
BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=600r/min N2=750r/min P1=31.3kPa(235mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104741-3301
Adjustment of the potentiometer Dummy bolt method 1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the potentiometer so that the output voltage is V1. 3. After adjustment, remove the dummy bolt and confirm that the potentiometer output voltage at the control lever's idling and full speed positions is as specified above. N:Pump speed Q:Injection quantity V:Output voltage A:Adjusting point B:Checking point C:Position of the control lever C1:Idling C2:Full speed Vi:Applied voltage
----------
Vi=10V N1=750r/min Q1=36.4+-1mm3/st V1=5.35+-0.03V
----------
N1=750r/min Q1=36.4+-1mm3/st V1=5.35+-0.03V V2=1.94+-0.52V V3=8.58+-0.76V Vi=10V

0000001901 W-CSD ADJUSTMENT

Test data 104741-3301
Adjustment of the W-CSD Adjustment of the timer advance angle Determine the timers stroke value from the graph and then adjust using the adjusting bolt. (B) Timer stroke graph (C) Graph TA = -0.04t+2.2 (0<= t deg C) X:Temperature t (deg C) Y:Timer stroke TA (mm)
----------

----------

0000002001 W-FICD LEVER ADJUSTMENT

Test data 104741-3301
W-FICD adjustment (1)Insert a block gauge L1 determined from the graph between the control lever (B) and the idling set screw (A). (2)Fix bolt (E) in the position where W-FICD lever (C) contacts the control lever (D). (Tighten to torque T.) (3)Remove the block gauge and shims after completing adjustment. Caution: The temperature of the wax at adjustment must not exceed a. Y = control lever dimension L (control lever position) X = temperature t (deg C)
----------
L1=L+-0.3mm T=3.4~4.9N-m(0.35~0.5kgf-m) a=35degC
----------




Have questions with 104741-3301?





Group cross 104741-3301 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

104741-3301  

104741-3302 
 
ME201432 
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9 460 610 881 
ME201513 
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9 460 612 764 
 
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9 460 613 976 
 
INJECTION-PUMP ASSEMBLY
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Mitsubishi 

9 460 614 373 
ME201698 
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