104741-3020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413020 me200201


104741-3020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-3020 1047413020
MITSUBISHI ME200201 me200201

Cross reference number

ZEXEL 104741-3020 1047413020
MITSUBISHI ME200201 me200201


Zexel num
Bosch num
Firm num
Name
104741-3020 
104741-3021 
 
ME200201  MITSUBISHI
INJECTION-PUMP ASSEMBLY
E65X TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Injection timing adjustment
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   53.5 53 54
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   68.2 67.7 68.7
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   75.6 75.1 76.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   53.5 52.5 54.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   600 600 600
Boost pressure kPa   31.3 30 32.6
Boost pressure mmHg   235 225 245
Average injection quantity mm3/st.   68.2 67.2 69.2
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   75.6 74.6 76.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   71.4 67.4 75.4
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2475 2475 2475
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   33 30 36
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2475 2475 2475
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   33 28 38
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2800 2800 2800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   365 365 365
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 8.5 12.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   365 365 365
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 8 13
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50 40 60
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50 40 60
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   365 365 365
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity with S/T ON cm3/min   850 720 980
Overflow quantity with S/T OFF cm3/min   930 800 1060
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   559 520 598
Pressure with S/T ON kgf/cm2   5.7 5.3 6.1
Pressure with S/T OFF kPa   481 461 501
Pressure with S/T OFF kgf/cm2   4.9 4.7 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   700 700 700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   422 373 471
Pressure with S/T ON kgf/cm2   4.3 3.8 4.8
Pressure with S/T OFF kPa   284 235 333
Pressure with S/T OFF kgf/cm2   2.9 2.4 3.4
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   800 800 800
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   353 304 402
Pressure with S/T OFF kgf/cm2   3.6 3.1 4.1
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   900 900 900
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   392 353 431
Pressure with S/T OFF kgf/cm2   4 3.6 4.4
Oil temperature degC   50 48 52
Stop lever angle_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T OFF kPa   422 383 461
Pressure with S/T OFF kgf/cm2   4.3 3.9 4.7
Oil temperature degC   50 48 52
Stop lever angle_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   530 481 579
Pressure with S/T ON kgf/cm2   5.4 4.9 5.9
Pressure with S/T OFF kPa   451 412 490
Pressure with S/T OFF kgf/cm2   4.6 4.2 5
Oil temperature degC   50 48 52
Stop lever angle_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   559 510 608
Pressure with S/T ON kgf/cm2   5.7 5.2 6.2
Pressure with S/T OFF kPa   481 452 510
Pressure with S/T OFF kgf/cm2   4.9 4.6 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_08
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure with S/T ON kPa   696 647 745
Pressure with S/T ON kgf/cm2   7.1 6.6 7.6
Pressure with S/T OFF kPa   628 589 667
Pressure with S/T OFF kgf/cm2   6.4 6 6.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   6.7 6.2 7.2
Timer stroke with S/T OFF mm   4.7 4.5 4.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   3.3 2.6 4
Timer stroke with S/T OFF mm   0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T ON mm   6.7 6 7.4
Timer stroke with S/T OFF mm   4.7 4.3 5.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke with S/T OFF mm   9.8 9.3 10.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   4.5 4.3 4.7
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104741-3020
Adjustment of the potentiometer Vi:Applied voltage C:Position of the control lever N:Pump speed V:Output voltage Q:Injection quantity A:Adjusting point C1:Idling C2:Full speed
----------

----------
V1=1.6+-0.03(V) V2=(8.6(V)) Vi=10(V)

0000001901 V-FICD ADJUSTMENT

Test data 104741-3020
Adjustment of the two stage actuator (FICD). 1. Install the 2-stage actuator on the injection pump. 2. With the control lever in the idle position adjust using the rod position adjusting nut so that the clearance between control lever and the rod is L1. 3. The actuator stroke is adjusted on the engine. 4. Rod position's allowable angle of rotation: c (C) Rod position adjusting nut (D) Stroke adjusting nut (E) Actuator stroke
----------
L1=1+1(mm) c=+-20(deg)
----------
L1=1+1(mm) SW1=SW7 SW2=SW8 T1=1.4~2.0(Nm)(0.14~0.2(kgfm)) T2=3.4~4.9(Nm)(0.35~0.5(kgfm)) a=20(deg) b=20(deg)

0000002001 W-FICD LEVER ADJUSTMENT

Test data 104741-3020
2. Adjustment of the W-FICD (1)Insert a block gauge L determined from the graph between the control lever (B) and the idling set screw (A). (2)Fix bolt (E) in the position where W-FICD lever (C) contacts the control lever (D). (Tighten to torque T.) (3)Remove the block gauge and shims after completing adjustment. Caution: The temperature of the wax at adjustment must not exceed a. G = control lever L dimension (control lever position) H = temperature t (deg C)
----------
L=L+-0.3mm T=3.4~4.9N-m(0.35~0.5kgf-m) a=35degC
----------
L=-0.115t+4.6(0<=t(degC))




Have questions with 104741-3020?





Group cross 104741-3020 ZEXEL

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