104741-1851 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411851 8944752111

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-1851 1047411851

ISUZU 8944752111 8944752111

Cross reference number

ZEXEL 104741-1851 1047411851

ISUZU 8944752111 8944752111

Zexel num

Bosch num

Firm num

Name

104741-1851
104741-1854

8944752111 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1CG *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 42.1 41.6 42.6

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 16.1 12.6 19.6

Injection timing adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 42 38.5 45.5

Injection timing adjustment_04

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 42.1 41.1 43.1

Injection timing adjustment_05

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 32.2 29.7 34.7

Injection timing adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 27.3 23.8 30.8

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 16.1 13.1 19.1

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 6 4 8

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 60 100

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity cm3/min 430 300 560

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Stop lever angle_02

Pump speed r/min 1150 1150 1150

Pressure kPa 372.5 343 402

Pressure kgf/cm2 3.8 3.5 4.1

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Pressure kPa 608 579 637

Pressure kgf/cm2 6.2 5.9 6.5

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke mm 5.5 5.3 5.7

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 1 0.4 1.6

_03

Pump speed r/min 1600 1600 1600

Timer stroke mm 5.5 5.2 5.8

_04

Pump speed r/min 2000 2000 2000

Timer stroke mm 7.8 7.4 8.2

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5.5 5.4 5.6

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod so that the clearance between the control lever and the FICD shaft is S1. 2. Apply negative pressure P1 to the actuator and confirm the full stroke.
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S1=1+1mm P1=-53.3kPa(-400mmHg)
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