104741-1600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411600 8944527970


104741-1600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1600 1047411600
ISUZU 8944527970 8944527970

Cross reference number

ZEXEL 104741-1600 1047411600
ISUZU 8944527970 8944527970


Zexel num
Bosch num
Firm num
Name
104741-1600 
104741-1601 
 
8944527970  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1CG *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   40.6 40.1 41.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   36.2 32.2 40.2
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   35.6 33.1 38.1
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   40.6 39.6 41.6
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   40.5 40.5 40.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   41.1 41.1 41.1
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   40.1 36.6 43.6
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   24.1 21.1 27.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   24.1 21.1 27.1
Difference in delivery mm3/st.   3.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure with S/T OFF kPa   608 579 637
Pressure with S/T OFF kgf/cm2   6.2 5.9 6.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   770 770 770
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1020 1020 1020
Timer stroke with S/T OFF mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104741-1600
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm




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Group cross 104741-1600 ZEXEL

Isuzu 

104741-1600  

104741-1601 
 
8944527970 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944527971 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944527990 
INJECTION-PUMP ASSEMBLY
4JB1CG
9 460 612 141 
8944527991 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528030 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528031 
INJECTION-PUMP ASSEMBLY
4JB1CG
9 460 614 350 
8944528032 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528050 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528051 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528070 
INJECTION-PUMP ASSEMBLY
4JB1CG
9 460 612 142 
8944528071 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528090 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528091 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528110 
INJECTION-PUMP ASSEMBLY
4JB1CG
9 460 612 143 
8944528111 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528130 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528131 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528132 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
8944528210 
INJECTION-PUMP ASSEMBLY
4JB1CGT
9 460 612 144 
8944528211 
INJECTION-PUMP ASSEMBLY
4JB1CGT
 
8944528230 
INJECTION-PUMP ASSEMBLY
4JB1CGT
9 460 610 518 
8944528231 
INJECTION-PUMP ASSEMBLY
4JB1CGT
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