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104741-1480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411480 8944528251


104741-1480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1480 1047411480
ISUZU 8944528251 8944528251

Cross reference number

ZEXEL 104741-1480 1047411480
ISUZU 8944528251 8944528251


Zexel num
Bosch num
Firm num
Name
104741-1480 
104741-1482 
 
8944528251  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1CGT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   48.1 47.6 48.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   57.6 57.1 58.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   35.7 32.2 39.2
Difference in delivery mm3/st.   5.5
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   41.2 41.2 41.2
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   900 900 900
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   48.1 47.1 49.1
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   57.6 55.1 60.1
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1900 1900 1900
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   46.9 41.4 52.4
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   17.7 14.7 20.7
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2400 2400 2400
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   13
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   17.7 14.7 20.7
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7 5 9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7 5 9
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1600 1600 1600
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1050 1000 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   333 304 362
Pressure kgf/cm2   3.4 3.1 3.7
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   608 579 637
Pressure kgf/cm2   6.2 5.9 6.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1050 1000 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
BCS stroke mm   5 4.8 5.2
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104741-1480
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 to the actuator and confirm the full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm




Have questions with 104741-1480?





Group cross 104741-1480 ZEXEL

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104741-1440  

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104741-1441  

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104741-1442  

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104741-1443  
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104741-1452  

104741-1453 
 
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9 460 614 348 
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104741-1473 
 
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