104741-1471 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411471 8944528151


104741-1471 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1471 1047411471
ISUZU 8944528151 8944528151

Cross reference number

ZEXEL 104741-1471 1047411471
ISUZU 8944528151 8944528151


Zexel num
Bosch num
Firm num
Name
104741-1471 
104741-1473 
 
8944528151  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1CGHM *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   40.6 40.1 41.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   36.2 32.2 40.2
Difference in delivery mm3/st.   5.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   35.6 33.1 38.1
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   40.6 39.6 41.6
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   40.5 38 43
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   41.1 37.6 44.6
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   40.1 36.6 43.6
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   24.1 21.1 27.1
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   24.1 21.1 27.1
Difference in delivery mm3/st.   3.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure with S/T OFF kPa   608 579 637
Pressure with S/T OFF kgf/cm2   6.2 5.9 6.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   770 770 770
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1020 1020 1020
Timer stroke with S/T OFF mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   7.8 7.5 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1150 1150 1150
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Average injection quantity mm3/st.   33.3 33.3 33.3
Decrease qty mm3/st.   7.3 5.5 9.1
Decrease rate %   18 18 18
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1150 1150 1150
Height m   0 0 0
Atmospheric pressure difference kPa   0 0 0
Atmospheric pressure difference mmHg   0 0 0
Decrease qty mm3/st.   0 0 0
Decrease rate %   0 0 0
Oil temperature degC   50 48 52
_03
Pump speed r/min   1150 1150 1150
Height m   500 500 500
Atmospheric pressure difference kPa   -5.9 -9.2 -2.6
Atmospheric pressure difference mmHg   -44 -69 -19
Oil temperature degC   50 48 52
Remarks
Point of inflection
 
_04
Pump speed r/min   1150 1150 1150
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Decrease qty mm3/st.   -7.3 -8.3 -6.3
Decrease rate %   -18 -18 -18
Oil temperature degC   50 48 52
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Test data 104741-1471
Microswitch adjustment 1. Insert a shim L mm (control lever position: a) between the control lever and the idling stopper bolt. 2. Move the microswitch in the direction of the arrow so that it turns ON. 3. Move the microswitch again in the direction of the arrow and tighten the microswitch fixing bolt where it turns OFF. Must change from ON to OFF at L1. [Lever angle b (from idle).] (A): microswitch fixing bolt
----------
L=6.0mm L1=5.6~6.4mm a=14deg b=13~15deg
----------
T=2~3N-m(0.2~0.3kgf-m) L=6.0mm

0000001901 V-FICD ADJUSTMENT

Test data 104741-1471
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm




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Group cross 104741-1471 ZEXEL

Isuzu 

 
8944528190 
INJECTION-PUMP ASSEMBLY
4JB1CGT
 
8944528191 
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4JB1CGT
 
8944528192 
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9 460 612 130 
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4JD1
9 460 613 493 
8944336253 
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4JD1
 
8944378620 
INJECTION-PUMP ASSEMBLY
4JE1
 
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INJECTION-PUMP ASSEMBLY
4JE1
 
8944378622 
INJECTION-PUMP ASSEMBLY
4JE1
9 460 614 348 
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INJECTION-PUMP ASSEMBLY
4JE1
 
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INJECTION-PUMP ASSEMBLY
4JB1CGHM
104741-1471  

104741-1473 
 
8944528151 
INJECTION-PUMP ASSEMBLY
4JB1CGHM
 
8944528152 
INJECTION-PUMP ASSEMBLY
4JB1CG
9 460 612 133 
8944528153 
INJECTION-PUMP ASSEMBLY
4JB1CG
 
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INJECTION-PUMP ASSEMBLY
4JB1CGT
 
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INJECTION-PUMP ASSEMBLY
4JB1CGT
9 460 612 134 
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INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
4JF1
9 460 614 349 
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