104741-1452 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411452 8944378622

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Information injection-pump assembly

ZEXEL 104741-1452 1047411452

ISUZU 8944378622 8944378622

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-1452
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146906-6200
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4541
8.	Nozzle and Holder	8-94471-808-0
9.	Open Pre:MPa(Kqf/cm2)	18.1{185}
10.	NOZZLE-HOLDER	105048-3230
11.	NOZZLE	105017-0420

Scheme ###:

1/6.	[1]	146601-0300	PACKING RING
6.	[1]	146100-0520	SUPPLY PUMP D20 SNT
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-1200	DRIVE SHAFT 4JF1
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0001	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER PARK.
20.	[1]	146210-3020	ROLLER SET 4JF1 18210
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0200	SLOTTED WASHER PARK.
29.	[1]	146220-1620	CAM PLATE '16'SK3196
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0100	PUMP PLUNGER ' 1' 5-5.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-3700	COMPRESSION SPRING K=3.1
34B.	[1]	146302-3600	COMPRESSION SPRING K=2.8
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0000	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0300	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-2920	DELIVERY-VALVE ASSEMBLY 'VE29'VR303000
56.	[4]	146432-0200	COMPRESSION SPRING K=1.0
58.	[4]	146440-0720	FITTING '07'D0.45 L=50
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146501-2520	GOVERNOR COVER
67/1.	[1]	146805-2720	GOVERNOR COVER
67/2.	[1]	146515-0320	CONTROL SHAFT R15.5
67/3.	[1]	146600-0100	O-RING
67/4.	[2]	139310-0200	PLAIN WASHER
67/4.	[2]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0000	CONTROL LEVER '000'
67/5B.	[1]	146530-0100	CONTROL LEVER '001'
67/6.	[2]	014110-6440	LOCKING WASHER
67/6.	[2]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/8.	[1]	146515-1820	LEVER SHAFT
67/9.	[1]	146587-4500	COILED SPRING
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER
67/12.	[1]	146540-1300	CONTROL LEVER
67/12B.	[1]	146540-1400	CONTROL LEVER ' 0'
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
67/18.	[1]	146587-2000	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
67/23.	[1]	146925-2520	BRACKET
67/24.	[2]	139006-4500	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT
67/26.	[1]	146925-2920	BRACKET
67/78.	[1]	146600-1000	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-1620	THREADED PIN
67/202.	[1]	139208-0100	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146561-4720	FULCRUM LEVER I=1.9 SKH5
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT R
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-2600	PLAIN WASHER
115.	[1]	146575-2000	SLIDING SLEEVE '20' D0.5G
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
120.	[1]	146579-8720	RETAINING PIN
122.	[1]	146580-0600	GOVERNOR SPRING K=0.185
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0320	CAPSULE D14 DI
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE '06'2XD1.6K=2.
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0120	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET
138.	[1]	146607-7520	INLET UNION OUT B2 B2
200.	[1]	146206-0100	COILED SPRING
205.	[1]	025804-1610	WOODRUFF KEY
206.	[1]	013121-4140	UNION NUT
207.	[1]	029321-4050	LOCKING WASHER
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE ' 73' 12V
243.	[1]	146621-1000	UNION NUT
245.	[3]	026512-1840	GASKET
246.	[1]	146125-0020	EYE BOLT
247.	[1]	146607-7620	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
260.	[1]	146611-1420	BRACKET
261.	[2]	146621-0900	UNION NUT
264.	[1]	016500-5010	O-RING
270.	[1]	146615-2120	TOOTHED GEAR
303/1.	[1]	146598-0001	CAP
303/1.	[1]	146598-0101	CAP
303/1.	[1]	146598-0201	CAP
303/1.	[1]	146598-0400	CAP
305.	[1]	146598-1000	CAP LOAD
306/1.	[1]	146598-0600	CAP SPEED L=18
306/1.	[1]	146598-0700	CAP SPEED L=21
306/1.	[1]	146598-0800	CAP SPEED L=24
306/1.	[1]	146598-0900	CAP SPEED L=27
800S.	[1]	146009-9420	PUMP HOUSING
800S/1/6.	[1]	146601-0300	PACKING RING
800S/1/6.	[1]	146601-0300	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0320	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
835S.	[1]	146598-1000	CAP LOAD
836S/1.	[1]	146598-0600	CAP SPEED L=18
836S/1.	[1]	146598-0700	CAP SPEED L=21
836S/1.	[1]	146598-0800	CAP SPEED L=24
836S/1.	[1]	146598-0900	CAP SPEED L=27
903.	[1]	146672-1020	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
906.	[1]	146906-6200	NAMEPLATE

Include in #2:

104741-1452 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-1452 1047411452

ISUZU 8944378622 8944378622

Zexel num

Bosch num

Firm num

Name

104741-1452
104741-1453

8944378622 ISUZU

INJECTION-PUMP ASSEMBLY
4JE1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 33.8 33.3 34.3

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 1430 1430 1430

Average injection quantity mm3/st. 13.8 10.3 17.3

Injection timing adjustment_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 31.5 28.5 34.5

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 33.8 32.8 34.8

Injection timing adjustment_05

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 36.9 34.1 39.7

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 36.5 33 40

Injection quantity adjustment

Pump speed r/min 1430 1430 1430

Average injection quantity mm3/st. 13.8 10.8 16.8

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.3 7.3 11.3

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 28.6 23.6 33.6

Governor adjustment_03

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.3 7.3 11.3

Governor adjustment_04

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 70

Basic *

Speed control lever angle

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 300 168 432

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 264.5 245 284

Pressure kgf/cm2 2.7 2.5 2.9

Basic *

Stop lever angle_02

Pump speed r/min 800 800 800

Pressure kPa 264.5 245 284

Pressure kgf/cm2 2.7 2.5 2.9

Stop lever angle_03

Pump speed r/min 1200 1200 1200

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 1.8 1.6 2

Basic *

_02

Pump speed r/min 800 800 800

Timer stroke mm 1.8 1.5 2.1

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 4.1 3.7 4.5

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1.9 1.8 2

Pre-stroke mm 0.15 0.13 0.17

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 37 32 42

Have questions with 104741-1452?

Group cross 104741-1452 ZEXEL

Isuzu

104741-1400

104741-1403

8944528190

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1401

104741-1403

8944528191

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1402

104741-1403

8944528192

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1403

104741-5770

9 460 612 130

8944528193

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1410

104741-1413

8944528310

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1411

104741-1414

8944528311

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1412

104741-1413

8944528312

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1413

104741-1414

9 460 614 347

8944528313

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1414

104741-1413

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1420

104741-1425

8944528370

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1421

104741-1424

INJECTION-PUMP ASSEMBLY

104741-1422

104741-1425

8944528372

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1423

104741-1424

8944528374

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1424

104741-1425

9 460 612 131

8944528375

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1425

104741-1424

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1430

104741-1431

8944527850

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1431

104741-5040

9 460 612 132

8944527851

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1440

104741-1443

8944336250

INJECTION-PUMP ASSEMBLY
4JD1

104741-1441

104741-1443

8944336251

INJECTION-PUMP ASSEMBLY
4JD1

104741-1442

104741-1443

8944336252

INJECTION-PUMP ASSEMBLY
4JD1

104741-1443

9 460 613 493

8944336253

INJECTION-PUMP ASSEMBLY
4JD1

104741-1450

104741-1453

8944378620

INJECTION-PUMP ASSEMBLY
4JE1

104741-1451

104741-1453

8944378621

INJECTION-PUMP ASSEMBLY
4JE1

104741-1452

104741-1453

8944378622

INJECTION-PUMP ASSEMBLY
4JE1

104741-1453

9 460 614 348

8944378623

INJECTION-PUMP ASSEMBLY
4JE1

104741-1470

104741-1473

8944528150

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1471

104741-1473

8944528151

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1472

104741-1473

8944528152

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1473

9 460 612 133

8944528153

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1480

104741-1482

8944528251

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1481

104741-1482

8944528252

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1482

104741-5800

9 460 612 134

8944528253

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1490

104741-1492

8944836290

INJECTION-PUMP ASSEMBLY
4JF1

104741-1492

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