104741-1402 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411402 8944528192

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-1402 1047411402

ISUZU 8944528192 8944528192

Cross reference number

ZEXEL 104741-1402 1047411402

ISUZU 8944528192 8944528192

Zexel num

Bosch num

Firm num

Name

104741-1402
104741-1403

8944528192 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1CGT *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 46.65 45.3 48

Boost pressure mmHg 350 340 360

Average injection quantity mm3/st. 49.4 48.9 49.9

Difference in delivery mm3/st. 4.5

Basic *

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 61.3 60.8 61.8

Difference in delivery mm3/st. 3.5

Basic *

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 2300 2300 2300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.6 13.1 20.1

Injection timing adjustment_04

Pump speed r/min 1800 1800 1800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 58.6 55.1 62.1

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 61.3 60.3 62.3

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 46.65 45.3 48

Boost pressure mmHg 350 340 360

Average injection quantity mm3/st. 49.4 48.4 50.4

Remarks
CBS

Injection timing adjustment_07

Pump speed r/min 900 900 900

Boost pressure kPa 46.65 45.3 48

Boost pressure mmHg 350 340 360

Average injection quantity mm3/st. 49.5 46 53

Injection timing adjustment_08

Pump speed r/min 750 750 750

Boost pressure kPa 24 22.7 25.3

Boost pressure mmHg 180 170 190

Average injection quantity mm3/st. 39.4 35.9 42.9

Injection timing adjustment_09

Pump speed r/min 600 600 600

Boost pressure kPa 13.35 12 14.7

Boost pressure mmHg 100 90 110

Average injection quantity mm3/st. 36 32 40

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 16.6 13.6 19.6

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2600 2600 2600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7 5 9

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7 5 9

Governor adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 80 60 100

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 399 270 528

Stop lever angle

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 490.5 471 510

Pressure kgf/cm2 5 4.8 5.2

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 549.5 520 579

Pressure kgf/cm2 5.6 5.3 5.9

0000001101

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 5 4.8 5.2

Basic *

_02

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 5 4.7 5.3

_03

Pump speed r/min 1800 1800 1800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 6.2 5.8 6.6

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.8 4.7 4.9

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Have questions with 104741-1402?

Group cross 104741-1402 ZEXEL

Isuzu

104741-1400

104741-1403

8944528190

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1401

104741-1403

8944528191

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1402

104741-1403

8944528192

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1403

104741-5770

9 460 612 130

8944528193

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1410

104741-1413

8944528310

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1411

104741-1414

8944528311

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1412

104741-1413

8944528312

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1413

104741-1414

9 460 614 347

8944528313

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1414

104741-1413

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1420

104741-1425

8944528370

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1421

104741-1424

INJECTION-PUMP ASSEMBLY

104741-1422

104741-1425

8944528372

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1423

104741-1424

8944528374

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1424

104741-1425

9 460 612 131

8944528375

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1425

104741-1424

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1430

104741-1431

8944527850

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1431

104741-5040

9 460 612 132

8944527851

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1440

104741-1443

8944336250

INJECTION-PUMP ASSEMBLY
4JD1

104741-1441

104741-1443

8944336251

INJECTION-PUMP ASSEMBLY
4JD1

104741-1442

104741-1443

8944336252

INJECTION-PUMP ASSEMBLY
4JD1

104741-1443

9 460 613 493

8944336253

INJECTION-PUMP ASSEMBLY
4JD1

104741-1450

104741-1453

8944378620

INJECTION-PUMP ASSEMBLY
4JE1

104741-1451

104741-1453

8944378621

INJECTION-PUMP ASSEMBLY
4JE1

104741-1452

104741-1453

8944378622

INJECTION-PUMP ASSEMBLY
4JE1

104741-1453

9 460 614 348

8944378623

INJECTION-PUMP ASSEMBLY
4JE1

104741-1470

104741-1473

8944528150

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1471

104741-1473

8944528151

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1472

104741-1473

8944528152

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1473

9 460 612 133

8944528153

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1480

104741-1482

8944528251

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1481

104741-1482

8944528252

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1482

104741-5800

9 460 612 134

8944528253

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1490

104741-1492

8944836290

INJECTION-PUMP ASSEMBLY
4JF1

104741-1492

9 460 614 349

8944836291

INJECTION-PUMP ASSEMBLY
4JF1