104741-1401 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411401 8944528191

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-1401 1047411401

ISUZU 8944528191 8944528191

Cross reference number

ZEXEL 104741-1401 1047411401

ISUZU 8944528191 8944528191

Zexel num

Bosch num

Firm num

Name

104741-1401
104741-1403

8944528191 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1CGT *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 900 900 900

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 48.1 47.6 48.6

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 57.6 57.1 58.1

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 35.7 32.2 39.2

Difference in delivery mm3/st. 5.5

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 750 750 750

Boost pressure kPa 26.7 25.4 28

Boost pressure mmHg 200 190 210

Average injection quantity mm3/st. 41.2 41.2 41.2

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 900 900 900

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 48.1 47.1 49.1

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 57.6 55.1 60.1

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1900 1900 1900

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 46.9 41.4 52.4

Difference in delivery mm3/st. 5.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2300 2300 2300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 17.7 14.7 20.7

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2400 2400 2400

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 13

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2300 2300 2300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 17.7 14.7 20.7

Difference in delivery mm3/st. 4.5

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7 5 9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7 5 9

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 80 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 80 60 100

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Overflow quantity cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 490 470 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1050 1000 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 333 304 362

Pressure kgf/cm2 3.4 3.1 3.7

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 490 470 510

Pressure kgf/cm2 5 4.8 5.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure kPa 680 651 709

Pressure kgf/cm2 6.2 5.9 6.5

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 5 4.8 5.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1050 1000 1100

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 0.5 0.1 0.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1600 1600 1600

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 5 4.8 5.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke mm 7.8 7.5 8.2

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

BCS stroke mm 5 4.8 5.2

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Have questions with 104741-1401?

Group cross 104741-1401 ZEXEL

Isuzu

104741-1400

104741-1403

8944528190

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1401

104741-1403

8944528191

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1402

104741-1403

8944528192

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1403

104741-5770

9 460 612 130

8944528193

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1410

104741-1413

8944528310

INJECTION-PUMP ASSEMBLY
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104741-1411

104741-1414

8944528311

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1412

104741-1413

8944528312

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1413

104741-1414

9 460 614 347

8944528313

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1414

104741-1413

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1420

104741-1425

8944528370

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1421

104741-1424

INJECTION-PUMP ASSEMBLY

104741-1422

104741-1425

8944528372

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1423

104741-1424

8944528374

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1424

104741-1425

9 460 612 131

8944528375

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1425

104741-1424

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1430

104741-1431

8944527850

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1431

104741-5040

9 460 612 132

8944527851

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1440

104741-1443

8944336250

INJECTION-PUMP ASSEMBLY
4JD1

104741-1441

104741-1443

8944336251

INJECTION-PUMP ASSEMBLY
4JD1

104741-1442

104741-1443

8944336252

INJECTION-PUMP ASSEMBLY
4JD1

104741-1443

9 460 613 493

8944336253

INJECTION-PUMP ASSEMBLY
4JD1

104741-1450

104741-1453

8944378620

INJECTION-PUMP ASSEMBLY
4JE1

104741-1451

104741-1453

8944378621

INJECTION-PUMP ASSEMBLY
4JE1

104741-1452

104741-1453

8944378622

INJECTION-PUMP ASSEMBLY
4JE1

104741-1453

9 460 614 348

8944378623

INJECTION-PUMP ASSEMBLY
4JE1

104741-1470

104741-1473

8944528150

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1471

104741-1473

8944528151

INJECTION-PUMP ASSEMBLY
4JB1CGHM

104741-1472

104741-1473

8944528152

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1473

9 460 612 133

8944528153

INJECTION-PUMP ASSEMBLY
4JB1CG

104741-1480

104741-1482

8944528251

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1481

104741-1482

8944528252

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1482

104741-5800

9 460 612 134

8944528253

INJECTION-PUMP ASSEMBLY
4JB1CGT

104741-1490

104741-1492

8944836290

INJECTION-PUMP ASSEMBLY
4JF1

104741-1492

9 460 614 349

8944836291

INJECTION-PUMP ASSEMBLY
4JF1