104741-1382 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411382 8944751610


104741-1382 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1382 1047411382
ISUZU 8944751610 8944751610

Cross reference number

ZEXEL 104741-1382 1047411382
ISUZU 8944751610 8944751610


Zexel num
Bosch num
Firm num
Name
104741-1382 
104741-1744 
 
8944751610  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1CDT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   59.7 59.2 60.2
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1150 1150 1150
Boost pressure kPa   75.3 74 76.6
Boost pressure mmHg   565 555 575
Average injection quantity mm3/st.   68.3 67.8 68.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   37 33.5 40.5
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   26.7 25.4 28
Boost pressure mmHg   200 190 210
Average injection quantity mm3/st.   49.6 49.6 49.6
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   900 900 900
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   59.7 58.7 60.7
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1150 1150 1150
Boost pressure kPa   75.3 74 76.6
Boost pressure mmHg   565 555 575
Average injection quantity mm3/st.   68.3 67.3 69.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1900 1900 1900
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   60.9 55.4 66.4
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   22.9 19.9 25.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2400 2400 2400
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   8
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   22.9 19.9 25.9
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   6 4 8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 75 115
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   92.5 70 115
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1450 1450 1450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1450 1450 1450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure with S/T OFF kPa   471 451 491
Pressure with S/T OFF kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1450 1450 1450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure with S/T OFF kPa   471 451 491
Pressure with S/T OFF kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure with S/T OFF kPa   647 608 686
Pressure with S/T OFF kgf/cm2   6.6 6.2 7
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1450 1450 1450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T ON mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T OFF mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1450 1450 1450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke with S/T OFF mm   8.6 8.3 9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
BCS stroke mm   4.3 4.1 4.5
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Test data 104741-1382
Microswitch adjustment 1.Fix the control lever so that the distance between the control lever and the idling stopper bolt is L (control lever position: a). 2. In the above condition, adjust the installation position of the microswitch so that so that it turns OFF. Must change from ON to OFF at L1. [Lever angle b (from idle).] (A): microswitch fixing bolt
----------
L=6.0mm L1=5.6~6.4mm a=14deg b=13~15deg
----------
T=2~3N-m(0.2~0.3kgf-m) L=6.0mm

0000001901 V-FICD ADJUSTMENT

Test data 104741-1382
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure P1 kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm




Have questions with 104741-1382?





Group cross 104741-1382 ZEXEL

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104741-1382  

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