104741-1171 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411171 8941571091

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Information injection-pump assembly

ZEXEL 104741-1171 1047411171

ISUZU 8941571091 8941571091

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-1171
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146638-9300
4.	_
5.	CAPSULE	146620-0120
6.	ADJUSTING DEVICE	593175-4220
7.	NOZZLE AND HOLDER ASSY	105118-4065
8.	Nozzle and Holder	8-94122-262-3
9.	Open Pre:MPa(Kqf/cm2)	18.1{185}
10.	NOZZLE-HOLDER	105048-3890
11.	NOZZLE	105017-1540

Scheme ###:

1.	[1]	146002-0320	PUMP HOUSING 3K D20 L R
1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP D20
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT D20 L
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0001	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-0120	ROLLER SET MMC C=1.2
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0420	CAM PLATE '04'SK3196
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0300	PUMP PLUNGER ' 3' 5-7.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-1700	COMPRESSION SPRING K=1.15
34B.	[1]	146302-1600	COMPRESSION SPRING K=1.15
34C.	[1]	146302-2200	COMPRESSION SPRING K=1.05
34D.	[1]	146302-2100	COMPRESSION SPRING K=1.05
34E.	[1]	146302-2400	COMPRESSION SPRING K=1.25
34F.	[1]	146302-2300	COMPRESSION SPRING K=1.25
35.	[1]	029998-0710	SHIM
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0500	COVER 4J
38.	[2]	139106-0200	FLAT-HEAD SCREW
39.	[1]	146310-0100	COVER
40.	[2]	139106-0000	FLAT-HEAD SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48.	[2]	029998-0570	SHIM
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146402-0820	HYDRAULIC HEAD D11 2X4.0 A0
50.	[1]	146402-0820	HYDRAULIC HEAD D11 2X4.0 A0
50.	[1]	146402-0820	HYDRAULIC HEAD D11 2X4.0 A0
51.	[1]	146600-0000	O-RING
52.	[1]	029998-0330	SHIM
52/1.	[1]	146490-0000	SHIM
52/1.	[1]	146490-0100	SHIM
52/1.	[1]	146490-0200	SHIM
52/1.	[1]	146490-0300	SHIM
52/1.	[1]	146490-0400	SHIM
52/1.	[1]	146490-0500	SHIM
52/1.	[1]	146490-0600	SHIM
52/1.	[1]	146490-0700	SHIM
52/1.	[1]	146490-0800	SHIM
52/1.	[1]	146490-0900	SHIM
52/1.	[1]	146490-1000	SHIM
52/1.	[1]	146490-1100	SHIM
52/1.	[1]	146490-1200	SHIM
52/1.	[1]	146490-1300	SHIM
52/1.	[1]	146490-1400	SHIM
52/1.	[1]	146490-1500	SHIM
52/1.	[1]	146490-1600	SHIM
52/1.	[1]	146490-1700	SHIM
52/1.	[1]	146490-1800	SHIM
52/1.	[1]	146490-1900	SHIM
52/1.	[1]	146490-2000	SHIM
52/1.	[1]	146490-2100	SHIM
52/1.	[1]	146490-2200	SHIM
52/1.	[1]	146490-2300	SHIM
52/1.	[1]	146490-2400	SHIM
52/1.	[1]	146490-2500	SHIM
52/1.	[1]	146490-2600	SHIM
52/1.	[1]	146490-2700	SHIM
52/1.	[1]	146490-2800	SHIM
52/1.	[1]	146490-2900	SHIM
52/1.	[1]	146490-3000	SHIM
52/1.	[1]	146490-3100	SHIM
52/1.	[1]	146490-3200	SHIM
52/1.	[1]	146490-3300	SHIM
52/1.	[1]	146490-3400	SHIM
52/1.	[1]	146490-3500	SHIM
52/1.	[1]	146490-3600	SHIM
52/1.	[1]	146490-3700	SHIM
52/1.	[1]	146490-3800	SHIM
52/1.	[1]	146490-3900	SHIM
52/1.	[1]	146490-4000	SHIM
52/1.	[1]	146490-4100	SHIM
52/1.	[1]	146490-4200	SHIM
52/1.	[1]	146490-4300	SHIM
52/1.	[1]	146490-4400	SHIM
52/1.	[1]	146490-4500	SHIM
52/1.	[1]	146490-4600	SHIM
52/1.	[1]	146490-4700	SHIM
52/1.	[1]	146490-4800	SHIM
52/1.	[1]	146490-4900	SHIM
52/1.	[1]	146490-5000	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-1420	DELIVERY-VALVE ASSEMBLY 'VE15'VR45
56.	[4]	146432-0200	COMPRESSION SPRING K=1.0
57.	[4]	146602-2300	FILLER PIECE
58.	[4]	146440-0600	FITTING L=40.5
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146500-5220	GOVERNOR COVER
67/2.	[1]	146515-0320	CONTROL SHAFT R15.5
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/5.	[1]	146533-9800	CONTROL LEVER
67/5B.	[1]	146533-9900	CONTROL LEVER
67/6.	[1]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/13.	[1]	013020-6040	UNION NUT
67/14.	[1]	029240-6010	UNION NUT
67/15.	[1]	146526-1800	BLEEDER SCREW
67/16.	[1]	146526-0200	BLEEDER SCREW
67/18.	[1]	146587-1100	COILED SPRING
67/23.	[1]	146626-6000	BRACKET 4J
67/24.	[2]	139106-0500	FLAT-HEAD SCREW
67/25.	[2]	014110-6440	LOCKING WASHER
87.	[1]	139308-0300	PLAIN WASHER
88.	[1]	146545-0300	THREADED PIN
88B.	[1]	146545-0400	THREADED PIN
88C.	[1]	146545-0500	THREADED PIN
90.	[1]	139208-0100	UNION NUT
91.	[1]	146600-1200	O-RING
92.	[1]	146600-1000	SEAL RING
95.	[1]	146565-0220	FULCRUM LEVER I=1.9
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0000	COILED SPRING
107.	[1]	146569-0100	UNION NUT
108.	[1]	146570-0000	GOVERNOR SHAFT L
109.	[1]	146600-0400	O-RING
110.	[1]	029998-4130	SHIM
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146575-0700	SLIDING SLEEVE '07' D0.5
116.	[1]	146576-0000	SEALING CAP
117.	[1]	029998-5460	PLUG
117/1.	[1]	146577-0000	PLUG
117/1.	[1]	146577-0100	PLUG
117/1.	[1]	146577-0200	PLUG
117/1.	[1]	146577-0300	PLUG
117/1.	[1]	146577-0400	PLUG
117/1.	[1]	146577-0500	PLUG
117/1.	[1]	146577-0600	PLUG
117/1.	[1]	146577-0700	PLUG
117/1.	[1]	146577-0800	PLUG
117/1.	[1]	146577-0900	PLUG
117/1.	[1]	146577-1000	PLUG
117/1.	[1]	146577-1100	PLUG
117/1.	[1]	146577-1200	PLUG
117/1.	[1]	146577-1300	PLUG
117/1.	[1]	146577-1400	PLUG
117/1.	[1]	146577-1500	PLUG
117/1.	[1]	146577-1600	PLUG
117/1.	[1]	146577-1700	PLUG
120.	[1]	146579-0320	RETAINING PIN
122.	[1]	146580-2500	COILED SPRING K=0.6
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0320	CAPSULE D14 DI
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE '06'2XD1.6K=2.
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-2420	PULLING ELECTROMAGNET ' 24'12V 4XD0
137.	[2]	029331-4010	GASKET
138.	[1]	146606-3920	PIPE S/T B2 B2 B3
145.	[1]	013020-5240	UNION NUT
146.	[1]	023500-5140	PLAIN WASHER
160.	[1]	146625-8020	PLATE
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
233.	[1]	146658-3820	WIRE ' ' 12V
239.	[1]	023500-5140	PLAIN WASHER
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-0210	WIRE
243.	[1]	013020-5240	UNION NUT
245.	[3]	026512-1840	GASKET
246.	[1]	146125-0000	EYE BOLT
248.	[1]	146614-0200	SPACER BUSHING
800S.	[1]	146009-6720	PUMP HOUSING 3
800S/1.	[1]	146002-0320	PUMP HOUSING 3K D20 L R
800S/1/6.	[1]	146601-0100	PACKING RING
800S/1/6.	[1]	146601-0100	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
903.	[1]	146620-0120	CAPSULE
903.	[1]	146620-0120	CAPSULE
903/2.	[1]	146600-1300	O-RING
905.	[1]	593175-4220	ADJUSTING DEVICE
906.	[1]	146638-9300	NUMBER PLATE 4JA1
912.	[2]	020146-1240	BLEEDER SCREW

Include in #2:

104741-1171 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-1171 1047411171

ISUZU 8941571091 8941571091

Zexel num

Bosch num

Firm num

Name

104741-1171
104741-1172

8941571091 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 41.8 41.3 42.3

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 38.4 34.9 41.9

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 36.9 34.9 38.9

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 41.8 40.8 42.8

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 44.2 42.2 46.2

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 44 41.5 46.5

Difference in delivery mm3/st. 5.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16 13 19

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2650 2650 2650

Average injection quantity mm3/st. 12

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16 13 19

Difference in delivery mm3/st. 4.5

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 390 390 390

Average injection quantity mm3/st. 7.5 5.5 9.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 390 390 390

Average injection quantity mm3/st. 7.5 5.5 9.5

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75 105

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 105

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 390 390 390

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1550 1550 1550

Overflow quantity with S/T OFF cm3/min 530 400 660

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle

Pump speed r/min 1550 1550 1550

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1550 1550 1550

Pressure with S/T OFF kPa 520 500 540

Pressure with S/T OFF kgf/cm2 5.3 5.1 5.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1850 1850 1850

Pressure with S/T OFF kPa 618 589 647

Pressure with S/T OFF kgf/cm2 6.3 6 6.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1550 1550 1550

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 790 690 890

Timer stroke with S/T ON mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1450 1400 1500

Timer stroke with S/T OFF mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1550 1550 1550

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1750 1750 1750

Timer stroke with S/T OFF mm 4.6 4.3 4.9

Oil temperature degC 50 48 52

_06

Pump speed r/min 1850 1850 1850

Timer stroke with S/T OFF mm 5.7 5.4 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 33 28 38

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure of P1kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm