104741-1171 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411171 8941571091


104741-1171 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104741-1171 1047411171
ISUZU 8941571091 8941571091

Components :

0. INJECTION-PUMP ASSEMBLY 104741-1171
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE 146638-9300
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE 593175-4220
7. NOZZLE AND HOLDER ASSY 105118-4065
8. Nozzle and Holder 8-94122-262-3
9. Open Pre:MPa(Kqf/cm2) 18.1{185}
10. NOZZLE-HOLDER 105048-3890
11. NOZZLE 105017-1540

Scheme ###:

1. [1] 146002-0320 PUMP HOUSING 3K D20 L R
1/6. [1] 146601-0100 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP D20
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT D20 L
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0001 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0120 ROLLER SET MMC C=1.2
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0420 CAM PLATE '04'SK3196
30. [1] 146600-0800 O-RING
31. [1] 146300-0300 PUMP PLUNGER ' 3' 5-7.
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-1700 COMPRESSION SPRING K=1.15
34B. [1] 146302-1600 COMPRESSION SPRING K=1.15
34C. [1] 146302-2200 COMPRESSION SPRING K=1.05
34D. [1] 146302-2100 COMPRESSION SPRING K=1.05
34E. [1] 146302-2400 COMPRESSION SPRING K=1.25
34F. [1] 146302-2300 COMPRESSION SPRING K=1.25
35. [1] 029998-0710 SHIM
35/1. [1] 146603-0700 SHIM
35/1. [1] 146603-0800 SHIM
35/1. [1] 146603-0900 SHIM
35/1. [1] 146603-1000 SHIM
35/1. [1] 146603-1100 SHIM
35/1. [1] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-0500 COVER 4J
38. [2] 139106-0200 FLAT-HEAD SCREW
39. [1] 146310-0100 COVER
40. [2] 139106-0000 FLAT-HEAD SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48. [2] 029998-0570 SHIM
48/1. [1] 146603-0000 SHIM
48/1. [1] 146603-0100 SHIM
48/1. [1] 146603-0200 SHIM
48/1. [1] 146603-0300 SHIM
48/1. [1] 146603-0400 SHIM
48/1. [1] 146603-0500 SHIM
48/1. [1] 146603-0600 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146402-0820 HYDRAULIC HEAD D11 2X4.0 A0
50. [1] 146402-0820 HYDRAULIC HEAD D11 2X4.0 A0
50. [1] 146402-0820 HYDRAULIC HEAD D11 2X4.0 A0
51. [1] 146600-0000 O-RING
52. [1] 029998-0330 SHIM
52/1. [1] 146490-0000 SHIM
52/1. [1] 146490-0100 SHIM
52/1. [1] 146490-0200 SHIM
52/1. [1] 146490-0300 SHIM
52/1. [1] 146490-0400 SHIM
52/1. [1] 146490-0500 SHIM
52/1. [1] 146490-0600 SHIM
52/1. [1] 146490-0700 SHIM
52/1. [1] 146490-0800 SHIM
52/1. [1] 146490-0900 SHIM
52/1. [1] 146490-1000 SHIM
52/1. [1] 146490-1100 SHIM
52/1. [1] 146490-1200 SHIM
52/1. [1] 146490-1300 SHIM
52/1. [1] 146490-1400 SHIM
52/1. [1] 146490-1500 SHIM
52/1. [1] 146490-1600 SHIM
52/1. [1] 146490-1700 SHIM
52/1. [1] 146490-1800 SHIM
52/1. [1] 146490-1900 SHIM
52/1. [1] 146490-2000 SHIM
52/1. [1] 146490-2100 SHIM
52/1. [1] 146490-2200 SHIM
52/1. [1] 146490-2300 SHIM
52/1. [1] 146490-2400 SHIM
52/1. [1] 146490-2500 SHIM
52/1. [1] 146490-2600 SHIM
52/1. [1] 146490-2700 SHIM
52/1. [1] 146490-2800 SHIM
52/1. [1] 146490-2900 SHIM
52/1. [1] 146490-3000 SHIM
52/1. [1] 146490-3100 SHIM
52/1. [1] 146490-3200 SHIM
52/1. [1] 146490-3300 SHIM
52/1. [1] 146490-3400 SHIM
52/1. [1] 146490-3500 SHIM
52/1. [1] 146490-3600 SHIM
52/1. [1] 146490-3700 SHIM
52/1. [1] 146490-3800 SHIM
52/1. [1] 146490-3900 SHIM
52/1. [1] 146490-4000 SHIM
52/1. [1] 146490-4100 SHIM
52/1. [1] 146490-4200 SHIM
52/1. [1] 146490-4300 SHIM
52/1. [1] 146490-4400 SHIM
52/1. [1] 146490-4500 SHIM
52/1. [1] 146490-4600 SHIM
52/1. [1] 146490-4700 SHIM
52/1. [1] 146490-4800 SHIM
52/1. [1] 146490-4900 SHIM
52/1. [1] 146490-5000 SHIM
54. [4] 146433-0100 GASKET
55. [4] 146430-1420 DELIVERY-VALVE ASSEMBLY 'VE15'VR45
56. [4] 146432-0200 COMPRESSION SPRING K=1.0
57. [4] 146602-2300 FILLER PIECE
58. [4] 146440-0600 FITTING L=40.5
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146500-5220 GOVERNOR COVER
67/2. [1] 146515-0320 CONTROL SHAFT R15.5
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146533-9800 CONTROL LEVER
67/5B. [1] 146533-9900 CONTROL LEVER
67/6. [1] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT
67/13. [1] 013020-6040 UNION NUT
67/14. [1] 029240-6010 UNION NUT
67/15. [1] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-0200 BLEEDER SCREW
67/18. [1] 146587-1100 COILED SPRING
67/23. [1] 146626-6000 BRACKET 4J
67/24. [2] 139106-0500 FLAT-HEAD SCREW
67/25. [2] 014110-6440 LOCKING WASHER
87. [1] 139308-0300 PLAIN WASHER
88. [1] 146545-0300 THREADED PIN
88B. [1] 146545-0400 THREADED PIN
88C. [1] 146545-0500 THREADED PIN
90. [1] 139208-0100 UNION NUT
91. [1] 146600-1200 O-RING
92. [1] 146600-1000 SEAL RING
95. [1] 146565-0220 FULCRUM LEVER I=1.9
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0000 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0000 GOVERNOR SHAFT L
109. [1] 146600-0400 O-RING
110. [1] 029998-4130 SHIM
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-0700 SLIDING SLEEVE '07' D0.5
116. [1] 146576-0000 SEALING CAP
117. [1] 029998-5460 PLUG
117/1. [1] 146577-0000 PLUG
117/1. [1] 146577-0100 PLUG
117/1. [1] 146577-0200 PLUG
117/1. [1] 146577-0300 PLUG
117/1. [1] 146577-0400 PLUG
117/1. [1] 146577-0500 PLUG
117/1. [1] 146577-0600 PLUG
117/1. [1] 146577-0700 PLUG
117/1. [1] 146577-0800 PLUG
117/1. [1] 146577-0900 PLUG
117/1. [1] 146577-1000 PLUG
117/1. [1] 146577-1100 PLUG
117/1. [1] 146577-1200 PLUG
117/1. [1] 146577-1300 PLUG
117/1. [1] 146577-1400 PLUG
117/1. [1] 146577-1500 PLUG
117/1. [1] 146577-1600 PLUG
117/1. [1] 146577-1700 PLUG
120. [1] 146579-0320 RETAINING PIN
122. [1] 146580-2500 COILED SPRING K=0.6
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0320 CAPSULE D14 DI
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0620 CONTROL VALVE '06'2XD1.6K=2.
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-2420 PULLING ELECTROMAGNET ' 24'12V 4XD0
137. [2] 029331-4010 GASKET
138. [1] 146606-3920 PIPE S/T B2 B2 B3
145. [1] 013020-5240 UNION NUT
146. [1] 023500-5140 PLAIN WASHER
160. [1] 146625-8020 PLATE
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
233. [1] 146658-3820 WIRE ' ' 12V
239. [1] 023500-5140 PLAIN WASHER
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-0210 WIRE
243. [1] 013020-5240 UNION NUT
245. [3] 026512-1840 GASKET
246. [1] 146125-0000 EYE BOLT
248. [1] 146614-0200 SPACER BUSHING
800S. [1] 146009-6720 PUMP HOUSING 3
800S/1. [1] 146002-0320 PUMP HOUSING 3K D20 L R
800S/1/6. [1] 146601-0100 PACKING RING
800S/1/6. [1] 146601-0100 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
903. [1] 146620-0120 CAPSULE
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
905. [1] 593175-4220 ADJUSTING DEVICE
906. [1] 146638-9300 NUMBER PLATE 4JA1
912. [2] 020146-1240 BLEEDER SCREW

Include in #2:

104741-1171 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-1171 1047411171
ISUZU 8941571091 8941571091


Zexel num
Bosch num
Firm num
Name
104741-1171 
104741-1172 
 
8941571091  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   41.8 41.3 42.3
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   38.4 34.9 41.9
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   36.9 34.9 38.9
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   41.8 40.8 42.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   44.2 42.2 46.2
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   44 41.5 46.5
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   16 13 19
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   12
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   16 13 19
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 75 105
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 75 105
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1550 1550 1550
Overflow quantity with S/T OFF cm3/min   530 400 660
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle
Pump speed r/min   1550 1550 1550
Pressure with S/T OFF kPa   539 519 559
Pressure with S/T OFF kgf/cm2   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1550 1550 1550
Pressure with S/T OFF kPa   520 500 540
Pressure with S/T OFF kgf/cm2   5.3 5.1 5.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1850 1850 1850
Pressure with S/T OFF kPa   618 589 647
Pressure with S/T OFF kgf/cm2   6.3 6 6.6
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1550 1550 1550
Timer stroke with S/T OFF mm   1.9 1.7 2.1
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   790 690 890
Timer stroke with S/T ON mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1450 1400 1500
Timer stroke with S/T OFF mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1550 1550 1550
Timer stroke with S/T OFF mm   1.9 1.7 2.1
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1750 1750 1750
Timer stroke with S/T OFF mm   4.6 4.3 4.9
Oil temperature degC   50 48 52
_06
Pump speed r/min   1850 1850 1850
Timer stroke with S/T OFF mm   5.7 5.4 6.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   33 28 38

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104741-1171
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain S1. 2. Apply negative pressure of P1kPa {P2 mmHg} to the actuator and confirm that it moves through its full stroke. (A) Control lever (Idling position)
----------
S1=1+1mm P1=-53.3kPa P2=-400mmHg
----------
S1=1+1mm




Have questions with 104741-1171?





Group cross 104741-1171 ZEXEL

Isuzu 

 
8941403871 
INJECTION-PUMP ASSEMBLY
4JB1BG
 
8941403872 
INJECTION-PUMP ASSEMBLY
4JB1BG
9 460 610 745 
8941403873 
INJECTION-PUMP ASSEMBLY
4JB1BG
 
8941403891 
INJECTION-PUMP ASSEMBLY
4JA1AG
 
8941403892 
INJECTION-PUMP ASSEMBLY
4JA1AG
9 460 610 506 
8941403893 
INJECTION-PUMP ASSEMBLY
4JA1AG
 
8941571140 
INJECTION-PUMP ASSEMBLY
4JB1B
 
8941571141 
INJECTION-PUMP ASSEMBLY
4JB1-B
9 460 611 798 
8941571142 
INJECTION-PUMP ASSEMBLY
4JB1B
 
8941571110 
INJECTION-PUMP ASSEMBLY
4JB1B
 
8941571111 
INJECTION-PUMP ASSEMBLY
4JB1-B
9 460 611 799 
8941571112 
INJECTION-PUMP ASSEMBLY
4JB1B
 
8941571130 
INJECTION-PUMP ASSEMBLY
4JB1A
 
8941571131 
INJECTION-PUMP ASSEMBLY
4JB1-A
9 460 612 127 
8941571132 
INJECTION-PUMP ASSEMBLY
4JB1A
 
8941571100 
INJECTION-PUMP ASSEMBLY
4JB1A
 
8941571101 
INJECTION-PUMP ASSEMBLY
4JB1-A
 
8941571102 
INJECTION-PUMP ASSEMBLY
4JB1A
 
8941571120 
INJECTION-PUMP ASSEMBLY
4JA1
 
8941571121 
INJECTION-PUMP ASSEMBLY
4JA1
9 460 611 800 
8941571122 
INJECTION-PUMP ASSEMBLY
4JA1
 
8941571090 
INJECTION-PUMP ASSEMBLY
4JA1
104741-1171  

104741-1172 
 
8941571091 
INJECTION-PUMP ASSEMBLY
4JA1
9 460 611 801 
8941571092 
INJECTION-PUMP ASSEMBLY
4JA1
9 460 611 554 
8941475450 
INJECTION-PUMP ASSEMBLY
4JC1PZ
9 460 610 324 
8941475451 
INJECTION-PUMP ASSEMBLY
4JC1PZ
 
8944040320 
INJECTION-PUMP ASSEMBLY
4JB1PK
 
8944040321 
INJECTION-PUMP ASSEMBLY
4JB1PK
9 460 610 345 
8944040322 
INJECTION-PUMP ASSEMBLY
4JB1PK
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