104741-1040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411040 8941337550

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104741-1040 1047411040

ISUZU 8941337550 8941337550

Cross reference number

ZEXEL 104741-1040 1047411040

ISUZU 8941337550 8941337550

Zexel num

Bosch num

Firm num

Name

104741-1040
104741-1041

8941337550 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
OFF OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 42.9 42.4 43.4

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 39 35.5 42.5

Difference in delivery mm3/st. 4.5

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 38.7 36.7 40.7

Difference in delivery mm3/st. 4.8

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 42.9 41.9 43.9

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 44.3 42.3 46.3

Difference in delivery mm3/st. 5.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1700 1700 1700

Average injection quantity mm3/st. 44 41.5 46.5

Difference in delivery mm3/st. 5.5

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16 13 19

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16 13 19

Difference in delivery mm3/st. 4.5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 12

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 4.5 2.5 6.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 4.5 2.5 6.5

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1900 1900 1900

Pressure with S/T OFF kPa 647 618 676

Pressure with S/T OFF kgf/cm2 6.6 6.3 6.9

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1550 1550 1550

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 720 620 820

Timer stroke with S/T ON mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1440 1390 1490

Timer stroke with S/T OFF mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1550 1550 1550

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1850 1850 1850

Timer stroke with S/T OFF mm 5.7 5.4 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 15 11 19

Control lever angle beta deg. 40 35 45

Have questions with 104741-1040?

Group cross 104741-1040 ZEXEL

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