Rating:
Information injection-pump assembly
ZEXEL
104740-9910
1047409910
NISSAN-DIESEL
1670022T03
1670022t03
Cross reference number
ZEXEL
104740-9910
1047409910
NISSAN-DIESEL
1670022T03
1670022t03
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52.3
51.8
52.8
Difference in delivery
mm3/st.
3
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
10.1
5.6
14.6
Injection timing adjustment_03
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
34.2
31.7
36.7
Injection timing adjustment_04
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
42.9
40.8
45
Injection timing adjustment_05
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52.3
51.3
53.3
Injection timing adjustment_06
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
52.8
50.8
54.8
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
34.2
32.2
36.2
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
7.3
5.3
9.3
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
3
Governor adjustment_03
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
7.3
5.3
9.3
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
62.5
45
80
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1100
1100
1100
Overflow quantity with S/T ON
cm3/min
390
258
522
_02
Pump speed
r/min
1100
1100
1100
Overflow quantity with S/T ON
cm3/min
489
360
618
Remarks
Without an O-ring
Without an O-ring
Stop lever angle
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
480.5
441
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
372.5
343
402
Pressure with S/T OFF
kgf/cm2
3.8
3.5
4.1
Basic
*
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
480.5
441
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
372.5
343
402
Pressure with S/T OFF
kgf/cm2
3.8
3.5
4.1
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Pressure with S/T ON
kPa
618
579
657
Pressure with S/T ON
kgf/cm2
6.3
5.9
6.7
Pressure with S/T OFF
kPa
510
481
539
Pressure with S/T OFF
kgf/cm2
5.2
4.9
5.5
Stop lever angle_04
Pump speed
r/min
2150
2150
2150
Pressure with S/T OFF
kPa
598.5
569
628
Pressure with S/T OFF
kgf/cm2
6.1
5.8
6.4
0000001101
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.3
3.9
4.7
Timer stroke with S/T OFF
mm
2.6
2.4
2.8
Basic
*
_02
Pump speed
r/min
700
700
700
Timer stroke with S/T ON
mm
2.8
2
3.6
_03
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.3
3.8
4.8
Timer stroke with S/T OFF
mm
2.6
2.3
2.9
_04
Pump speed
r/min
1700
1700
1700
Timer stroke with S/T ON
mm
6.5
5.7
7.3
Timer stroke with S/T OFF
mm
4.9
4.3
5.5
_05
Pump speed
r/min
2550
2550
2550
Timer stroke with S/T OFF
mm
7.3
6.8
7.8
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.9
0.8
1
Control lever angle alpha
deg.
54
50
58
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 CONTROL LEVER ANGLE
Control lever angle measurement
1. Measure dimension L between the end of the lever and the flange face.
2. Measure the lever angle from the pin hole R (plate).
(A) = lever angle measuring position
(B) = flange face
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm
0000001901 ACCELERATOR SWITCH ADJ
Adjustment of the accelerator switch
ON - OFF changeover point: from idle to c (shim thickness L = L1)
Idle-d: ON
e-full: OFF
L:Thickness of the shim
(A): Position of the idle lever
----------
c=5+-2deg d=5deg e=5deg L1=3.3+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9Kgf-m) a=5+-2deg b=(25+-2)deg L1=3.3mm
----------
c=5+-2deg d=5deg e=5deg L1=3.3+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9Kgf-m) a=5+-2deg b=(25+-2)deg L1=3.3mm