104740-9682 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409682


104740-9682 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-9682 1047409682

Cross reference number

ZEXEL 104740-9682 1047409682


Zexel num
Bosch num
Firm num
Name
104740-9682 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.2 51.7 52.7
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.1 5.6 14.6
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33 30.5 35.5
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   42.9 40.8 45
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.2 51.2 53.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.8 50.8 54.8
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33 31 35
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.3 5.3 9.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.3 5.3 9.3
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
_02
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   489 360 618
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   750 750 750
Pressure with S/T ON kPa   402 363 441
Pressure with S/T ON kgf/cm2   4.1 3.7 4.5
Pressure with S/T OFF kPa   294.5 275 314
Pressure with S/T OFF kgf/cm2   3 2.8 3.2
Basic   *
Stop lever angle_02
Pump speed r/min   750 750 750
Pressure with S/T ON kPa   402 363 441
Pressure with S/T ON kgf/cm2   4.1 3.7 4.5
Pressure with S/T OFF kPa   294.5 275 314
Pressure with S/T OFF kgf/cm2   3 2.8 3.2
Stop lever angle_03
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   372.5 343 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Stop lever angle_04
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   510 481 539
Pressure with S/T OFF kgf/cm2   5.2 4.9 5.5
Stop lever angle_05
Pump speed r/min   2150 2150 2150
Pressure with S/T OFF kPa   598.5 569 628
Pressure with S/T OFF kgf/cm2   6.1 5.8 6.4
0000001101
Pump speed r/min   750 750 750
Timer stroke with S/T ON mm   2.8 2.4 3.2
Timer stroke with S/T OFF mm   1.2 1 1.4
Basic   *
_02
Pump speed r/min   750 750 750
Timer stroke with S/T ON mm   2.8 2.3 3.3
Timer stroke with S/T OFF mm   1.2 0.9 1.5
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T OFF mm   2.5 1.9 3.1
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   4.9 4.2 5.6
_05
Pump speed r/min   2550 2550 2550
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-9682
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face B. 2. Measure the lever angle from the R (plate) pin hole. (A) Lever angle measurement position
----------
Ya=8.4~12.2mm R=53mm
----------
Ya=8.4~12.2mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-9682
Adjustment of the potentiometer Measure the injection quantity with the control lever a from the idle position (equal to shim thickness L1) at pump speed N5. Install the potentiometer so that injection quantity and output voltage correspond as shown in the graph. J = formula A = shim thickness C = control lever angle E = adjusting point Vi = applied voltage V = potentiometer voltage X = injection quantity Q Y = voltage (V) C2 = idle C3 = full speed F = potentiometer circuit diagram G = output N = pump speed Q = injection quantity 1 = black 2 = blue yellow 3 = blue red
----------
N5=750r/min a=9.0deg L1=6.0mm
----------
N1=750r/min N2=-r/min N3=-r/min N4=-r/min V1=4.0V V2=-V V3=-V V4=-V Q1=17.8+-1.8cm3/1,000st Q2=-cm3/1,000st Q3=-cm3/1,000st Q4=-cm3/1,000st C1=(9.0)deg C2=- C3=- C4=- A1=(6.0)mm A2=- A3=- A4=- J=V+-0.03=0.045X+3.197




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