104740-9680 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409680


104740-9680 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-9680 1047409680

Cross reference number

ZEXEL 104740-9680 1047409680


Zexel num
Bosch num
Firm num
Name
104740-9680 
104745-4210 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
AD27 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52 51.5 52.5
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.1 49.1 53.1
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52 51 53
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   44.2 42.1 46.3
Oil temperature degC   52 50 54
Injection timing adjustment_05
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.6 30.6 36.6
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.6 31.6 35.6
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.8 7.5 14.1
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.5 8.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.2 8.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   390 260 520
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   490 360 620
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   481 442 520
Pressure with S/T ON kgf/cm2   4.9 4.5 5.3
Pressure with S/T OFF kPa   373 344 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   373 334 412
Pressure with S/T OFF kgf/cm2   3.8 3.4 4.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   510 471 549
Pressure with S/T OFF kgf/cm2   5.2 4.8 5.6
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 3.8 4.6
Timer stroke with S/T OFF mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Timer stroke with S/T OFF mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 3.7 4.7
Timer stroke with S/T OFF mm   2.5 2.2 2.8
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   4.6 4.1 5.1
Oil temperature degC   50 48 52
_05
Pump speed r/min   2550 2550 2550
Timer stroke with S/T OFF mm   7.4 6.9 7.8
Oil temperature degC   55 52 58
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-9680
Adjustment of the potentiometer N:Pump speed Q:Injection quantity V:Output voltage C/L: control lever position L:Thickness of the shim A:- B:Adjusting point C:- Vi:Voltage At pump speed N2 and a control lever position C2 from the idle position (clearance L2), measure the injection quantity, determine the voltage from the graph and adjust the potentiometer. Voltage conversion formula: V+-0.03 = 0.077Q+2.63 Confirm at least V4 at full lever position.
----------
N2=750r/min C2=(9.1deg) L2=(6.0mm) V4=6V
----------
N1=500r/min N2=750r/min N3=1100r/min V1=2.83V V2=4.0V V3=4.91V Q1=(11.0+-2.8mm3/st) Q2=17.8+-1.8mm3/st Q3=(17.2+-4.5mm3/st) C1=(5deg) C2=(9.1deg) C3=(12.3deg) L1=(3.3mm) L2=(6.0mm) L3=(8.2)mm Vi=10V




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Group cross 104740-9680 ZEXEL

Nissan-Diesel 

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