Rating:
Information injection-pump assembly
ZEXEL
104740-9680
1047409680
Cross reference number
ZEXEL
104740-9680
1047409680
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52
51.5
52.5
Difference in delivery
mm3/st.
3
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
51.1
49.1
53.1
Oil temperature
degC
50
48
52
Injection timing adjustment_03
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52
51
53
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
44.2
42.1
46.3
Oil temperature
degC
52
50
54
Injection timing adjustment_05
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
33.6
30.6
36.6
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
33.6
31.6
35.6
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
10.8
7.5
14.1
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.5
4.5
8.5
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.5
4.2
8.8
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
45
80
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
45
80
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1100
1100
1100
Overflow quantity with S/T ON
cm3/min
390
260
520
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1100
1100
1100
Overflow quantity with S/T ON
cm3/min
490
360
620
Oil temperature
degC
50
48
52
Remarks
Without an O-ring
Without an O-ring
Stop lever angle
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
481
442
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
373
344
402
Pressure with S/T OFF
kgf/cm2
3.8
3.5
4.1
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Pressure with S/T OFF
kPa
373
334
412
Pressure with S/T OFF
kgf/cm2
3.8
3.4
4.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Pressure with S/T OFF
kPa
510
471
549
Pressure with S/T OFF
kgf/cm2
5.2
4.8
5.6
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.2
3.8
4.6
Timer stroke with S/T OFF
mm
2.5
2.3
2.7
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
700
700
700
Timer stroke with S/T OFF
mm
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.2
3.7
4.7
Timer stroke with S/T OFF
mm
2.5
2.2
2.8
Basic
*
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1700
1700
1700
Timer stroke with S/T OFF
mm
4.6
4.1
5.1
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2550
2550
2550
Timer stroke with S/T OFF
mm
7.4
6.9
7.8
Oil temperature
degC
55
52
58
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1
0.9
1.1
Control lever angle alpha
deg.
25
23
27
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Adjustment of the potentiometer
N:Pump speed
Q:Injection quantity
V:Output voltage
C/L: control lever position
L:Thickness of the shim
A:-
B:Adjusting point
C:-
Vi:Voltage
At pump speed N2 and a control lever position C2 from the idle position (clearance L2), measure the injection quantity, determine the voltage from the graph and adjust the potentiometer.
Voltage conversion formula: V+-0.03 = 0.077Q+2.63
Confirm at least V4 at full lever position.
----------
N2=750r/min C2=(9.1deg) L2=(6.0mm) V4=6V
----------
N1=500r/min N2=750r/min N3=1100r/min V1=2.83V V2=4.0V V3=4.91V Q1=(11.0+-2.8mm3/st) Q2=17.8+-1.8mm3/st Q3=(17.2+-4.5mm3/st) C1=(5deg) C2=(9.1deg) C3=(12.3deg) L1=(3.3mm) L2=(6.0mm) L3=(8.2)mm Vi=10V
----------
N2=750r/min C2=(9.1deg) L2=(6.0mm) V4=6V
----------
N1=500r/min N2=750r/min N3=1100r/min V1=2.83V V2=4.0V V3=4.91V Q1=(11.0+-2.8mm3/st) Q2=17.8+-1.8mm3/st Q3=(17.2+-4.5mm3/st) C1=(5deg) C2=(9.1deg) C3=(12.3deg) L1=(3.3mm) L2=(6.0mm) L3=(8.2)mm Vi=10V