104740-9672 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409672


104740-9672 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-9672 1047409672

Cross reference number

ZEXEL 104740-9672 1047409672


Zexel num
Bosch num
Firm num
Name
104740-9672 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.2 51.7 52.7
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.1 5.6 14.6
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33 30.5 35.5
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   42.9 40.8 45
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.2 51.2 53.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.8 50.8 54.8
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33 31 35
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.3 5.3 9.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   7.3 5.3 9.3
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   750 750 750
Pressure kPa   362.5 343 382
Pressure kgf/cm2   3.7 3.5 3.9
Basic   *
Stop lever angle_02
Pump speed r/min   750 750 750
Pressure kPa   362.5 343 382
Pressure kgf/cm2   3.7 3.5 3.9
Stop lever angle_03
Pump speed r/min   1100 1100 1100
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Stop lever angle_04
Pump speed r/min   1700 1700 1700
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_05
Pump speed r/min   2150 2150 2150
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
0000001101
Pump speed r/min   750 750 750
Timer stroke mm   1.2 1 1.4
Basic   *
_02
Pump speed r/min   750 750 750
Timer stroke mm   1.2 0.9 1.5
_03
Pump speed r/min   1100 1100 1100
Timer stroke mm   2.5 2.1 2.9
_04
Pump speed r/min   1700 1700 1700
Timer stroke mm   4.9 4.4 5.4
_05
Pump speed r/min   2550 2550 2550
Timer stroke mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-9672
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face B. 2. Measure the lever angle from the R (plate) pin hole. (A) Lever angle measurement position
----------
Ya=8.4~12.2mm R=53mm
----------
Ya=8.4~12.2mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-9672
Adjustment of the potentiometer In the following condition, change the installation position of the potentiometer to adjust the output voltage to within the specified values. Measure the injection quantity at control lever position a (shim thickness = approximately L mm) at N = N1 r/min, determine the voltage using the formula, and adjust the potentiometer. A:Performance standards C:Position of the control lever N:Pump speed Vo:Output voltage E:Conversion formula G:Idling H:Full speed K:Applied voltage X:Injection quantity (cm3/1,000st) Y:Voltage (V) R:Confirm at least V3 at full lever position.
----------
N1=750r/min a=9+-0.5deg L=6.0mm V3=6V
----------
V1=-V V2=-V K=10V J:V+-0.03=0.045X+3.197(V)




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