104740-9611 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409611 1670043g12


104740-9611 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-9611 1047409611
NISSAN-DIESEL 1670043G12 1670043g12

Cross reference number

ZEXEL 104740-9611 1047409611
NISSAN-DIESEL 1670043G12 1670043g12


Zexel num
Bosch num
Firm num
Name
104740-9611 
104740-9615 
 
1670043G12  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
AD27 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.8 52.8
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 7.4 14.4
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.8 31.3 36.3
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   44.5 42.4 46.6
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.3 53.3
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.4 49.4 53.4
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.8 31.8 35.8
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.5 8.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.5 8.5
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   2
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
_02
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   489 360 618
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   480.5 441 520
Pressure with S/T ON kgf/cm2   4.9 4.5 5.3
Pressure with S/T OFF kPa   372.5 343 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   480.5 441 520
Pressure with S/T ON kgf/cm2   4.9 4.5 5.3
Pressure with S/T OFF kPa   372.5 343 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T ON kPa   618 579 657
Pressure with S/T ON kgf/cm2   6.3 5.9 6.7
Pressure with S/T OFF kPa   510 481 539
Pressure with S/T OFF kgf/cm2   5.2 4.9 5.5
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Pressure with S/T OFF kPa   598.5 569 628
Pressure with S/T OFF kgf/cm2   6.1 5.8 6.4
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 3.8 4.6
Timer stroke with S/T OFF mm   2.5 2.3 2.7
Basic   *
_02
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.2 3.7 4.7
Timer stroke with S/T OFF mm   2.5 2.2 2.8
_03
Pump speed r/min   1700 1700 1700
Timer stroke with S/T ON mm   6.2 5.4 7
Timer stroke with S/T OFF mm   4.6 4 5.2
_04
Pump speed r/min   2550 2550 2550
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-9611
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-9611
Injection quantity at pump speed N1 and lever position a (shim thickness L1) Voltage conversion formula: V+-0.03 = 0.077Q+2.63 (Applied voltage Vi) Confirm at least V1 at full lever position.
----------
N1=750r/min a=9.1+-0.5deg L1=6.0+-0.05mm V1=6++V Vi=10V
----------




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Group cross 104740-9611 ZEXEL

Nissan-Diesel 

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