104740-9250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409250 1670011t02

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-9250 1047409250

NISSAN-DIESEL 1670011T02 1670011t02

Cross reference number

ZEXEL 104740-9250 1047409250

NISSAN-DIESEL 1670011T02 1670011t02

Zexel num

Bosch num

Firm num

Name

104740-9250

1670011T02 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
AD27 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51.5 52.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 51.1 49.1 53.1

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51 53

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 44.2 42.1 46.3

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 31.6 35.6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 30.6 36.6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.8 7.3 14.3

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4 9

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 380 250 510

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1700 1700 1700

Pressure kPa 579 550 608

Pressure kgf/cm2 5.9 5.6 6.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 431 392 470

Pressure kgf/cm2 4.4 4 4.8

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 579 540 618

Pressure kgf/cm2 5.9 5.5 6.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Pressure kPa 696 657 735

Pressure kgf/cm2 7.1 6.7 7.5

Oil temperature degC 52 50 54

0000001101

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.6 4.4 4.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.5 1.9 3.1

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 2150 2150 2150

Timer stroke mm 6.2 5.7 6.6

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 21 27

Control lever angle beta deg. 42 37 47

Test data Ex:

0000001801 ACCELERATOR SWITCH ADJ

Accelerator switch adjustment ON - OFF changeover point: from idle to a (shim thickness A = L) Idle~c: ON c~full: OFF A = shim thickness
----------
a=8deg+0.2deg b=8deg c=8deg L1=5.2+-0.13mm
----------
a=8deg+0.2deg d=25+-4deg SW=SW10 T=6~9N-m(0.6~0.9kgf-m) L1=5.2mm