104740-8860 ZEXEL 9 460 610 778 BOSCH INJECTION-PUMP ASSEMBLY 9460610778 1047408860 md301927

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Information injection-pump assembly

BOSCH 9 460 610 778 9460610778

ZEXEL 104740-8860 1047408860

MITSUBISHI MD301927 md301927

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-8860
1.	_
2.	FUEL INJECTION PUMP	104640-8860
3.	NUMBER PLATE	146954-5300
4.	_	479771-0520
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1311
8.	Nozzle and Holder	MD196607
9.	Open Pre:MPa(Kqf/cm2)	14.7{150}
10.	NOZZLE-HOLDER	105078-0181
11.	NOZZLE	105007-1300

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0220	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0320	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-3520	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2120	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-6520	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2800	COMPRESSION SPRING
34B.	[1]	146312-2900	COMPRESSION SPRING
34C.	[1]	146312-2700	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-1900	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146401-0221	HYDRAULIC HEAD
50.	[1]	146401-0221	HYDRAULIC HEAD
50.	[1]	146401-0221	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0320	DELIVERY-VALVE ASSEMBLY VE4
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0320	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-8120	GOVERNOR COVER
67/1.	[1]	146508-1221	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-2800	BLEEDER SCREW
67/23.	[1]	146930-3620	BRACKET
67/24.	[2]	010206-1440	HEX-SOCKET-HEAD CAP SCREW
67/64.	[1]	146931-3320	BRACKET
67/78.	[1]	146600-4400	SEAL RING
67/105.	[1]	139006-4400	BLEEDER SCREW
67/108.	[1]	146931-5220	BRACKET
67/109.	[1]	139006-4400	BLEEDER SCREW
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-7920	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146830-7620	CONTROL LEVER STAMP 30-76
72B.	[1]	146830-7720	CONTROL LEVER STAMP 30-77
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	013020-6040	UNION NUT
95.	[1]	146851-3520	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146975-7900	SLIDING SLEEVE
116.	[1]	146576-0000	SEALING CAP
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
123.	[3]	139106-0200	FLAT-HEAD SCREW
124.	[1]	010206-4540	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE STAMP 02
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	139512-0500	GASKET
138.	[1]	146605-8620	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
217.	[1]	146542-5300	SLOTTED WASHER
218.	[1]	146592-2500	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-2600	COILED SPRING
224.	[1]	139006-4700	BLEEDER SCREW
229.	[1]	146928-3920	BRACKET
230.	[1]	146629-2120	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
232.	[1]	146931-3200	BRACKET STAMP 132
233.	[1]	146658-9020	WIRE
234.	[1]	139006-4800	BLEEDER SCREW
235.	[1]	146659-0600	CLAMPING BAND
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	146125-0300	EYE BOLT
247.	[1]	146666-0120	INLET UNION
251.	[1]	146125-0101	FILTER
252.	[1]	146125-0200	COILED SPRING
253.	[1]	139006-4500	BLEEDER SCREW
275.	[1]	146612-4800	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
280.	[1]	146361-7020	START ADVANCE ASSY STAMP 119
281.	[1]	146600-0800	O-RING
282.	[2]	010206-1240	HEX-SOCKET-HEAD CAP SCREW
286.	[1]	020106-3040	BLEEDER SCREW
287.	[1]	014010-6140	PLAIN WASHER D13&6.5T1.0
310.	[1]	146683-0022	POTENTCIOMETER
310/2.	[2]	139104-0400	FLAT-HEAD SCREW
310/3.	[1]	146648-2900	JOINT CONNECTION
310/3B.	[1]	146648-3000	JOINT CONNECTION
310/3C.	[1]	146648-3100	JOINT CONNECTION
310/3D.	[1]	146648-3200	JOINT CONNECTION
310/3E.	[1]	146648-3300	JOINT CONNECTION
310/3F.	[1]	146648-4700	JOINT CONNECTION
310/3G.	[1]	146648-5300	JOINT CONNECTION
310/3H.	[1]	146649-1700	JOINT CONNECTION
310/4.	[1]	146661-0601	BOOT
800S.	[1]	146018-4920	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
903.	[1]	479771-0520	PULSE GENERATOR
906.	[1]	146954-5300	NAMEPLATE
910S.	[1]	146600-4020	PARTS SET
910S.	[1]	146600-4020	PARTS SET
911S.	[1]	479771-0520	PULSE GENERATOR
912S.	[1]	026508-1140	GASKET D11.4&8.2T1.0
913S.	[1]	146422-0000	BLEEDER SCREW
914S.	[1]	146699-0020	VALVE SET
914S.	[1]	146699-0020	VALVE SET
914S.	[1]	146699-0020	VALVE SET
915S.	[1]	146658-9020	WIRE
916S.	[1]	025804-1610	WOODRUFF KEY
917S.	[1]	146684-2410	POTENTCIOMETER

Include in #2:

104740-8860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 778 9460610778

ZEXEL 104740-8860 1047408860

MITSUBISHI MD301927 md301927

Zexel num

Bosch num

Firm num

Name

104740-8860

9 460 610 778

MD301927 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D56 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 45.5 45 46

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 18 14.5 21.5

Injection timing adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 39 35.9 42.1

Injection timing adjustment_04

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 40 37 43

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 45.5 44.5 46.5

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 44 41 47

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 18 15 21

Difference in delivery mm3/st. 4

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 10 8.5 11.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 3

Governor adjustment_04

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 10 8 12

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 63 43 83

Basic *

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 420 288 552

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 471 442 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Pressure kPa 471 442 500

Pressure kgf/cm2 4.8 4.5 5.1

Stop lever angle_03

Pump speed r/min 2100 2100 2100

Pressure kPa 667 638 696

Pressure kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.7 4.5 4.9

Basic *

_02

Pump speed r/min 500 500 500

Timer stroke mm 1.5 0.9 2.1

_03

Pump speed r/min 750 750 750

Timer stroke mm 2.6 2 3.2

_04

Pump speed r/min 1250 1250 1250

Timer stroke mm 4.7 4.4 5

_05

Pump speed r/min 1750 1750 1750

Timer stroke mm 7 6.3 7.7

_06

Pump speed r/min 2100 2100 2100

Timer stroke mm 8.55 8.1 9

_07

Pump speed r/min 2200 2200 2200

Timer stroke mm 8.55 8.1 9

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 36 35.5 36.5

Timer stroke variation dT mm 0.5 0.3 0.7

Basic *

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 36 35 37

Timer stroke variation dT mm 0.5 0.2 0.8

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 25 23.5 26.5

Timer stroke variation dT mm 1.2 1 1.4

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.2 1.1 1.3

Control lever angle alpha deg. 55 51 59

Control lever angle beta deg. 41 36 46

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed Vi:Applied voltage input
----------

----------
V1=1.8+-0.03V V2=(8.63+-1.1)V Vi=10V

0000001901 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the following graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke TA (mm):
----------

----------
(C)=TA=-0.0376t+1.38(-20<=t(degC))

0000002001 W-FICD LEVER ADJUSTMENT

2. Adjustment of the W-FICD (1)Insert a block gauge L1 determined from the graph below between the control lever (D) and the idling stopper bolt (C). (2)Insert a shim t between the W-FICD lever (E) and the control lever (F). Adjust the W-FICD lever (E) so that it contacts the control lever (F) and fix it using bolt (B). TT Note: a) The temperature of wax at the time of adjustment must not exceed a. b) After completion of the adjustment, confirm that allowance for adjustment of the screw (G) is at least L2. X = temperature (deg C) Y = control lever dimension L (control lever position)
----------
L1=L+-0.05mm t=3+-0.05mm T=3.4~4.9Nm{0.35~0.5kgfm} L2=3mm a=30degC
----------
t=3mm (I):L=-0.201X+6.65(-20<=X(degC))(t=3+-0.05)