104740-8660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047408660 me200202


104740-8660 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-8660 1047408660
MITSUBISHI ME200202 me200202

Cross reference number

ZEXEL 104740-8660 1047408660
MITSUBISHI ME200202 me200202


Zexel num
Bosch num
Firm num
Name
104740-8660 
104740-8661 
 
ME200202  MITSUBISHI
INJECTION-PUMP ASSEMBLY
E65X NA * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF.
  OFF
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   62.7 62.2 63.2
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   60.2 57.7 62.7
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   62.7 61.7 63.7
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   61.6 61.6 64.1
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   60.1 57.1 63.1
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2475 2475 2475
Average injection quantity mm3/st.   30.5 27.5 33.5
Difference in delivery mm3/st.   9
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2475 2475 2475
Average injection quantity mm3/st.   30.5 25.5 35.5
Difference in delivery mm3/st.   9.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 6.3 10.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 5.8 10.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   48 38 58
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   48 38 58
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   830 700 960
Overflow quantity with S/T OFF cm3/min   910 780 1040
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure with S/T ON kPa   559 530 588
Pressure with S/T ON kgf/cm2   5.7 5.4 6
Pressure with S/T OFF kPa   471 451 491
Pressure with S/T OFF kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   700 700 700
Pressure with S/T ON kPa   431 382 480
Pressure with S/T ON kgf/cm2   4.4 3.9 4.9
Pressure with S/T OFF kPa   314 265 363
Pressure with S/T OFF kgf/cm2   3.2 2.7 3.7
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   500 451 549
Pressure with S/T ON kgf/cm2   5.1 4.6 5.6
Pressure with S/T OFF kPa   412 373 451
Pressure with S/T OFF kgf/cm2   4.2 3.8 4.6
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1250 1250 1250
Pressure with S/T ON kPa   559 520 598
Pressure with S/T ON kgf/cm2   5.7 5.3 6.1
Pressure with S/T OFF kPa   471 442 500
Pressure with S/T OFF kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_05
Pump speed r/min   1500 1500 1500
Pressure with S/T ON kPa   618 569 667
Pressure with S/T ON kgf/cm2   6.3 5.8 6.8
Pressure with S/T OFF kPa   530 481 579
Pressure with S/T OFF kgf/cm2   5.4 4.9 5.9
Oil temperature degC   50 48 52
Stop lever angle_06
Pump speed r/min   2000 2000 2000
Pressure with S/T OFF kPa   628 579 677
Pressure with S/T OFF kgf/cm2   6.4 5.9 6.9
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke with S/T ON mm   4.4 4 4.8
Timer stroke with S/T OFF mm   2.9 2.7 3.1
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Timer stroke with S/T ON mm   2 1.3 2.7
Timer stroke with S/T OFF mm   0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Timer stroke with S/T ON mm   4.4 3.8 5
Timer stroke with S/T OFF mm   2.9 2.5 3.3
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2400 2400 2400
Timer stroke with S/T OFF mm   7.4 6.9 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-8660
Adjustment of the potentiometer Vi:Applied voltage C:Position of the control lever N:Pump speed V:Output voltage Q:Injection quantity A:Adjusting point C1:Idling C2:Full speed
----------

----------
V1=1.6+-0.03(V) V2=(8.6(V)) Vi=10(V)

0000001901 W-FICD LEVER ADJUSTMENT

Test data 104740-8660
2. W-FICD (E) adjustment (1)Insert a block gauge L1 determined from the graph between the control lever (B) and the idling set screw (A). Graph for calculating L (mm) L = -0.088t+3.5 (2)Fix bolt (E) in the position where W-FICD lever (C) contacts the control lever (D). (Tighten to torque T.) (3)The temperature of the wax at adjustment must not exceed a. t:Temperature L:Control lever L dimension (control lever position)
----------
L1=L+-0.3(mm) T=3.4~4.9(Nm)(0.35~0.5(kgfm)) a=35(degC)
----------
L1=L+-0.3(mm)




Have questions with 104740-8660?





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