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104740-8440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047408440


104740-8440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-8440 1047408440

Cross reference number

ZEXEL 104740-8440 1047408440


Zexel num
Bosch num
Firm num
Name
104740-8440 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   61.9 61.4 62.4
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_02
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   63.1 62.6 63.6
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   46.5 44 49
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   61.9 60.9 62.9
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS  
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   71.8 71.8 71.8
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   68.7 66.2 71.2
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   63.1 62.1 64.1
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full  
Injection timing adjustment_08
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   62 60.5 63.5
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.9 30.9
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 22.9 32.9
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 10.9 13.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   12.4 10.4 14.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77 67 87
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE  
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77 67 87
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE  
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Overflow quantity cm3/min   410 280 540
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Pressure kPa   412 383 441
Pressure kgf/cm2   4.2 3.9 4.5
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   1.5 1 2
Oil temperature degC   48 46 50
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.3 4.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   4.7 4.1 5.3
Oil temperature degC   50 48 52
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   5.7 5.1 6.3
Oil temperature degC   50 48 52
_06
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Timer stroke mm   7.8 7.4 8.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   48 47.5 48.5
Timer stroke TA mm   3 2.8 3.2
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   48 47 49
Timer stroke TA mm   3 2.6 3.4
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.3 72 74.6
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   38 37 39
Timer stroke TA mm   1.9 1.3 2.5
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47




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