104740-8181 ZEXEL 9 460 610 855 BOSCH INJECTION-PUMP ASSEMBLY 9460610855 1047408181


104740-8181 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 855 9460610855
ZEXEL 104740-8181 1047408181

Components :

0. INJECTION-PUMP ASSEMBLY 104740-8181
1. _
2. FUEL INJECTION PUMP 104640-8181
3. NUMBER PLATE 146951-1400
4. _ 479771-0520
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1112
8. Nozzle and Holder MD103301
9. Open Pre:MPa(Kqf/cm2) 11.8{120}
10. NOZZLE-HOLDER 105078-0012
11. NOZZLE 105007-1120

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
1/9. [1] 146616-5600 ADAPTOR
1/10. [1] 139512-0500 GASKET
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2400 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3300 COMPRESSION SPRING
34B. [1] 146302-3400 COMPRESSION SPRING
34C. [1] 146302-3500 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-2220 HYDRAULIC HEAD
50. [1] 146400-2220 HYDRAULIC HEAD
50. [1] 146400-2220 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-2120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0320 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146703-1020 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146508-0021 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146925-7520 BRACKET
67/24. [2] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-1900 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2900 COILED SPRING
67/48/1. [1] 146720-3000 SPACER BUSHING L3.7
67/48/1. [1] 146720-3100 SPACER BUSHING L3.9
67/48/1. [1] 146720-3200 SPACER BUSHING L4.1
67/48/1. [1] 146720-3300 SPACER BUSHING L4.3
67/48/1. [1] 146720-3400 SPACER BUSHING L4.5
67/48/1. [1] 146720-3500 SPACER BUSHING L4.7
67/48/1. [1] 146720-3600 SPACER BUSHING L4.9
67/48/1. [1] 146720-3700 SPACER BUSHING L5.1
67/48/1. [1] 146720-3800 SPACER BUSHING L5.3
67/48/1. [1] 146720-3900 SPACER BUSHING L5.5
67/48/1. [1] 146720-4000 SPACER BUSHING L5.7
67/48/1. [1] 146720-4100 SPACER BUSHING L5.9
67/48/1. [1] 146720-4200 SPACER BUSHING L6.1
67/48/1. [1] 146720-4300 SPACER BUSHING L6.3
67/48/1. [1] 146720-4400 SPACER BUSHING L6.5
67/48/1. [1] 146720-8900 SPACER BUSHING L6.7
67/48/1. [1] 146720-9000 SPACER BUSHING L6.9
67/48/1. [1] 146720-9100 SPACER BUSHING L7.1
67/48/1. [1] 146720-9200 SPACER BUSHING L7.3
67/48/1. [1] 146720-9300 SPACER BUSHING L7.5
67/48/1. [1] 146720-9400 SPACER BUSHING L7.7
67/48/1. [1] 146720-9500 SPACER BUSHING L7.9
67/48/1. [1] 146720-9600 SPACER BUSHING L8.1
67/48/1. [1] 146720-9700 SPACER BUSHING L8.3
67/48/1. [1] 146720-9800 SPACER BUSHING L8.5
67/48/1. [1] 146720-9900 SPACER BUSHING L3.6
67/48/1. [1] 146725-0000 SPACER BUSHING L3.8
67/48/1. [1] 146725-0100 SPACER BUSHING L4.0
67/48/1. [1] 146725-0200 SPACER BUSHING L4.2
67/48/1. [1] 146725-0300 SPACER BUSHING L4.4
67/48/1. [1] 146725-0400 SPACER BUSHING L4.6
67/48/1. [1] 146725-0500 SPACER BUSHING L4.8
67/48/1. [1] 146725-0600 SPACER BUSHING L5.0
67/48/1. [1] 146725-0700 SPACER BUSHING L5.2
67/48/1. [1] 146725-0800 SPACER BUSHING L5.4
67/48/1. [1] 146725-0900 SPACER BUSHING L5.6
67/48/1. [1] 146725-1000 SPACER BUSHING L5.8
67/48/1. [1] 146725-1100 SPACER BUSHING L6.0
67/48/1. [1] 146725-1200 SPACER BUSHING L6.2
67/48/1. [1] 146725-1300 SPACER BUSHING L6.4
67/48/1. [1] 146725-1400 SPACER BUSHING L6.6
67/48/1. [1] 146725-1500 SPACER BUSHING L6.8
67/48/1. [1] 146725-1600 SPACER BUSHING L7.0
67/48/1. [1] 146725-1700 SPACER BUSHING L7.2
67/48/1. [1] 146725-1800 SPACER BUSHING L7.4
67/48/1. [1] 146725-1900 SPACER BUSHING L7.6
67/48/1. [1] 146725-2000 SPACER BUSHING L7.8
67/48/1. [1] 146725-2100 SPACER BUSHING L8.0
67/48/1. [1] 146725-2200 SPACER BUSHING L8.2
67/48/1. [1] 146725-2300 SPACER BUSHING L8.4
67/48/1. [1] 146725-2400 SPACER BUSHING L8.6
67/49. [1] 146721-2720 COVER
67/54. [4] 020006-1440 BLEEDER SCREW M6P1L14
67/56. [1] 146723-0020 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0020 AIR FILTER
67/64. [1] 146926-5520 BRACKET
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-1220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146539-4420 CONTROL LEVER
72B. [1] 146539-4520 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146551-9320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2500 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1840 GASKET D17.9&12.2T1.50
138. [1] 146665-4520 INLET UNION
200. [1] 146206-0100 COILED SPRING
217. [1] 146542-5300 SLOTTED WASHER
218. [1] 146592-2500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-2600 COILED SPRING
224. [1] 139006-4700 BLEEDER SCREW
230. [1] 146928-8500 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
232. [1] 146928-8600 BRACKET
233. [1] 146658-9020 WIRE
234. [1] 139006-4800 BLEEDER SCREW
235. [1] 146659-0600 CLAMPING BAND
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [2] 026512-1840 GASKET D17.9&12.2T1.50
246. [1] 146125-0300 EYE BOLT
247. [1] 146609-7320 INLET UNION
275. [1] 146612-4800 BRACKET
275. [1] 146612-4800 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
277. [2] 014111-0440 LOCKING WASHER
283. [1] 146679-1320 ADJUSTING DEVICE
284. [2] 139005-0400 BLEEDER SCREW
800S. [1] 146019-6120 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/9. [1] 146616-5600 ADAPTOR
800S/1/10. [1] 139512-0500 GASKET
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146672-2820 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146951-1400 NAMEPLATE
907. [1] 025804-1610 WOODRUFF KEY
910S. [1] 146600-4020 PARTS SET
910S. [1] 146600-4020 PARTS SET
911S. [1] 146672-2820 PULSE GENERATOR
911S/2. [1] 146600-1300 O-RING &13W1.9
912S. [1] 026508-1140 GASKET D11.4&8.2T1
913S. [1] 146422-0000 BLEEDER SCREW
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
915S. [1] 146658-9020 WIRE
916S. [1] 025804-1610 WOODRUFF KEY

Include in #2:

104740-8181 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 855 9460610855
ZEXEL 104740-8181 1047408181


Zexel num
Bosch num
Firm num
Name
104740-8181 
104740-8182 
9 460 610 855 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   63.9 63.4 64.4
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   65.1 64.6 65.6
Difference in delivery mm3/st.   5
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.4 31.4
Injection timing adjustment_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   64 62.5 65.5
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   65.1 64.1 66.1
Remarks
Full
 
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   70.7 68.2 73.2
Injection timing adjustment_07
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   73.8 71.3 76.3
Injection timing adjustment_08
Pump speed r/min   750 750 750
Boost pressure kPa   44 42.7 45.3
Boost pressure mmHg   330 320 340
Average injection quantity mm3/st.   63.9 62.9 64.9
Remarks
CBS
 
Injection timing adjustment_09
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.5 46 51
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   27.9 24.9 30.9
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 14.9 17.9
Difference in delivery mm3/st.   2.5
Basic   *
Governor adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Governor adjustment_03
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 14.4 18.4
Boost compensator adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   13.5 7.5 19.5
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   77 67 87
Basic   *
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   411.5 382 441
Pressure kgf/cm2   4.2 3.9 4.5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   411.5 382 441
Pressure kgf/cm2   4.2 3.9 4.5
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   529.5 500 559
Pressure kgf/cm2   5.4 5.1 5.7
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Pressure kPa   666.5 637 696
Pressure kgf/cm2   6.8 6.5 7.1
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.5 3.9
Basic   *
_02
Pump speed r/min   500 500 500
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   1.5 0.7 2.3
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   3.7 3.4 4
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   4.7 4.1 5.3
_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   5.7 5.1 6.3
_06
Pump speed r/min   2000 2000 2000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   7.8 7.2 8.4
_07
Pump speed r/min   2100 2100 2100
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Timer stroke mm   7.75 7.3 8.2
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50 49.5 50.5
Timer stroke variation dT mm   0.7 0.5 0.9
Basic   *
_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   50 49 51
Timer stroke variation dT mm   0.7 0.4 1
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   73.35 72 74.7
Boost pressure mmHg   550 540 560
Average injection quantity mm3/st.   40 38.5 41.5
Timer stroke variation dT mm   1.8 1.2 2.4
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   6.5 6.3 6.7
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104740-8181
Adjustment of the two stage actuator (FICD). (B): Stroke adjusting nut (C): Actuator stroke (D): Nut for adjusting the position of the rod X:Injection quantity (mm3/st) Y:Thickness of the shim = L (mm) 1. Selecting the shim for adjusting the actuator. (1)Insert the shim L1 between the control lever and the idling stopper bolts at N; then measure the injection quantity. (2)Select the thickness (L) of the shim for adjusting the actuator utilizing the following formula (refer to the graph). L+-0.1 = -0.45524Q + 0.090mm (8.0 <= Q <= 19.0 cm3/st) 2. Adjustment of the actuator (1)Mount the actuator to the injection pump. (2)Position the control lever in the idling position. (3)Adjust with the nut (D) so that the space between the control lever and the rod is L2. (4)Insert the shim (L) determined above between the control lever and the idling stopper bolt. (5)Operate the actuator through its full stroke L3. Adjust the position of the screw (A) and fix with the nut (B). (6)Allowable angle when adjusting the rod position: c
----------
N=900r/min L1=8.9mm L2=1+1mm L3=9.6mm c=+-20deg
----------
T1=1.4~2N-m(0.14~0.2kgf-m) T2=3.5~5N-m(0.35~0.5kgf-m) SW1=SW7 SW2=SW8 a=20deg b=20deg




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