104740-7510 ZEXEL 9 460 612 904 BOSCH INJECTION-PUMP ASSEMBLY 9460612904 1047407510 1670038n04

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Information injection-pump assembly

BOSCH 9 460 612 904 9460612904

ZEXEL 104740-7510 1047407510

NISSAN 1670038N04 1670038n04

Components :

0.	INJECTION-PUMP ASSEMBLY	104740-7510
1.	_
2.	FUEL INJECTION PUMP	104640-7510
3.	NUMBER PLATE	146950-4900
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1121
8.	Nozzle and Holder	16600-43G03
9.	Open Pre:MPa(Kqf/cm2)	9.8{100}
10.	NOZZLE-HOLDER	105078-0050
11.	NOZZLE	105007-1130

Scheme ###:

1/6.	[1]	146601-0900	PACKING RING
6.	[1]	146100-0420	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0020	DRIVE SHAFT
12/1.	[1]	146200-0000	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-2320	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2520	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-7120	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-3200	COMPRESSION SPRING
34B.	[1]	146312-3000	COMPRESSION SPRING
34C.	[1]	146312-1800	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-3300	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146403-3520	HYDRAULIC HEAD
50.	[1]	146403-3520	HYDRAULIC HEAD
50.	[1]	146403-3520	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
54.	[4]	146433-0100	GASKET
55.	[4]	146430-3420	DELIVERY-VALVE ASSEMBLY VE34
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146503-2320	GOVERNOR COVER
67/1.	[1]	146508-8121	GOVERNOR COVER
67/13.	[1]	146621-3100	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-6400	BLEEDER SCREW
67/16.	[1]	146526-3400	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146514-0620	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-7720	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	146621-0700	UNION NUT
79.	[1]	146926-2320	PLATE
95.	[1]	146561-7020	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146975-4200	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-3920	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-1000	UNION NUT
147.	[1]	146600-5000	O-RING
200.	[1]	146206-0100	COILED SPRING
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146587-9900	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-8000	COILED SPRING
221.	[1]	146926-9100	BRACKET
222.	[2]	139006-4600	BLEEDER SCREW
223.	[1]	146670-7520	SWITCH
227.	[2]	020105-0940	BLEEDER SCREW
230.	[1]	146925-8320	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-1000	UNION NUT
244.	[1]	020118-1440	BLEEDER SCREW
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146605-9120	PIPE
251.	[1]	014010-8140	PLAIN WASHER
309.	[1]	139006-5700	BLEEDER SCREW
310.	[1]	146673-9221	POTENTCIOMETER
310/2.	[1]	146926-2420	BRACKET
310/3.	[2]	139104-0400	FLAT-HEAD SCREW
310/4.	[1]	146620-2900	FLAT-HEAD SCREW
310/5.	[1]	146621-0500	UNION NUT
310/6.	[1]	146614-2300	JOINT CONNECTION
311.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
312.	[1]	146659-1600	CLAMPING BAND
313.	[1]	139006-4600	BLEEDER SCREW
329.	[1]	146541-4900	PLAIN WASHER
800S.	[1]	146009-9520	PUMP HOUSING
800S/1/6.	[1]	146601-0900	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146950-4900	NAMEPLATE
907.	[1]	025803-1640	WOODRUFF KEY

Include in #2:

104740-7510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 904 9460612904

ZEXEL 104740-7510 1047407510

NISSAN 1670038N04 1670038n04

Zexel num

Bosch num

Firm num

Name

104740-7510

9 460 612 904

1670038N04 NISSAN

INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE

104740-7510

9 460 612 904

1670038N04 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition) OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51.5 52.5

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 11.2 6.7 15.7

Injection timing adjustment_03

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 35 32.5 37.5

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 48.8 46.3 51.3

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51 53

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 49.5 47 52

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 35 33 37

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 7.3 11.3

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.3 7.3 11.3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 77.5 60 95

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 390 258 522

_02

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 489 360 618

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 637.5 598 677

Pressure with S/T ON kgf/cm2 6.5 6.1 6.9

Pressure with S/T OFF kPa 490.5 461 520

Pressure with S/T OFF kgf/cm2 5 4.7 5.3

Basic *

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 637.5 598 677

Pressure with S/T ON kgf/cm2 6.5 6.1 6.9

Pressure with S/T OFF kPa 490.5 461 520

Pressure with S/T OFF kgf/cm2 5 4.7 5.3

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure with S/T OFF kPa 666.5 637 696

Pressure with S/T OFF kgf/cm2 6.8 6.5 7.1

Stop lever angle_04

Pump speed r/min 2150 2150 2150

Pressure with S/T OFF kPa 764.5 735 794

Pressure with S/T OFF kgf/cm2 7.8 7.5 8.1

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 6.2 5.8 6.6

Timer stroke with S/T OFF mm 3.8 3.6 4

Basic *

_02

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 6.2 5.7 6.7

Timer stroke with S/T OFF mm 3.8 3.5 4.1

_03

Pump speed r/min 1700 1700 1700

Timer stroke with S/T OFF mm 6.5 5.9 7.1

_04

Pump speed r/min 2250 2250 2250

Timer stroke with S/T OFF mm 8.5 8 9

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.82 5.72 5.92

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face B. 2. Measure the lever angle from the R (plate) pin hole. (A) Lever angle measurement position
----------
Ya=8.4~12.2mm R=53mm
----------
Ya=8.4~12.2mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

0000001901 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer Adjust the potentiometer so that the output voltage is as specified. Vi = applied voltage V = output voltage A = note B = adjusting point C = control lever position C1 = idle C2 = full speed D = potentiometer graph E = output F = idle switch G = full switch H = potentiometer output at connecting harnesses 2 and 3 I = switch OFF to ON at connecting harnesses 4 and 6 J = connecting harnesses 4 5 ON to OFF
----------

----------
V1=1.0V V2=MEASURE Vi=10V

0000002001 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L1) Idle to d: ON e~full: OFF L1:Thickness of the shim (A): Position of the idle lever
----------
c=4+-2deg d=4deg e=4deg L1=2.7+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9Kgf-m) a=4+-2deg b=25+-2deg L1=2.7mm