104740-7120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047407120 1670080g02


104740-7120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-7120 1047407120
NISSAN-DIESEL 1670080G02 1670080g02

Cross reference number

ZEXEL 104740-7120 1047407120
NISSAN-DIESEL 1670080G02 1670080g02


Zexel num
Bosch num
Firm num
Name
104740-7120 
104740-7123 
 
1670080G02  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Boost pressure kPa   29.35 28 30.7
Boost pressure mmHg   220 210 230
Average injection quantity mm3/st.   56.8 56.3 57.3
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   61.3 60.8 61.8
Difference in delivery mm3/st.   3
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   15.4 10.9 19.9
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   41.7 39.2 44.2
Injection timing adjustment_05
Pump speed r/min   2150 2150 2150
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   46.8 44.3 49.3
Injection timing adjustment_06
Pump speed r/min   2000 2000 2000
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   50 47.5 52.5
Injection timing adjustment_07
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   61.3 60.3 62.3
Remarks
Full
 
Injection timing adjustment_08
Pump speed r/min   1100 1100 1100
Boost pressure kPa   29.35 28 30.7
Boost pressure mmHg   220 210 230
Average injection quantity mm3/st.   56.8 55.8 57.8
Remarks
CBS
 
Injection timing adjustment_09
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   49 46.5 51.5
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   41.7 39.7 43.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.3 7.3 11.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.3 7.3 11.3
Governor adjustment_03
Pump speed r/min   450 450 450
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   647.5 618 677
Pressure kgf/cm2   6.6 6.3 6.9
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   2.3 2.1 2.5
Basic   *
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   2.3 2 2.6
_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   4.7 4.1 5.3
_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   6.9 6.4 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.5 3.4 3.6
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment At applied voltage Vi and pump speed N1, adjust to V1 by adjusting the thickness of the shim for injection quantity Q1.
----------
Vi=10V N1=750r/min Q1=17.8+-1.0mm3/st V1=2.8+-0.03V
----------




Have questions with 104740-7120?





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