Rating:
Information injection-pump assembly
ZEXEL
104740-7120
1047407120
NISSAN-DIESEL
1670080G02
1670080g02
Cross reference number
ZEXEL
104740-7120
1047407120
NISSAN-DIESEL
1670080G02
1670080g02
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
29.35
28
30.7
Boost pressure
mmHg
220
210
230
Average injection quantity
mm3/st.
56.8
56.3
57.3
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
61.3
60.8
61.8
Difference in delivery
mm3/st.
3
Basic
*
Remarks
Full
Full
Injection timing adjustment_03
Pump speed
r/min
2500
2500
2500
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
15.4
10.9
19.9
Injection timing adjustment_04
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
41.7
39.2
44.2
Injection timing adjustment_05
Pump speed
r/min
2150
2150
2150
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
46.8
44.3
49.3
Injection timing adjustment_06
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
50
47.5
52.5
Injection timing adjustment_07
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
61.3
60.3
62.3
Remarks
Full
Full
Injection timing adjustment_08
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
29.35
28
30.7
Boost pressure
mmHg
220
210
230
Average injection quantity
mm3/st.
56.8
55.8
57.8
Remarks
CBS
CBS
Injection timing adjustment_09
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
49
46.5
51.5
Injection quantity adjustment
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
41.7
39.7
43.7
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Average injection quantity
mm3/st.
3
Governor adjustment
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
9.3
7.3
11.3
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
9.3
7.3
11.3
Governor adjustment_03
Pump speed
r/min
450
450
450
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
5
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
62.5
45
80
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Overflow quantity
cm3/min
390
258
522
Stop lever angle
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Pressure
kPa
431.5
402
461
Pressure
kgf/cm2
4.4
4.1
4.7
Basic
*
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Pressure
kPa
431.5
402
461
Pressure
kgf/cm2
4.4
4.1
4.7
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Pressure
kPa
578.5
549
608
Pressure
kgf/cm2
5.9
5.6
6.2
Stop lever angle_04
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Pressure
kPa
647.5
618
677
Pressure
kgf/cm2
6.6
6.3
6.9
0000001101
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Timer stroke
mm
2.3
2.1
2.5
Basic
*
_02
Pump speed
r/min
1100
1100
1100
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Timer stroke
mm
2.3
2
2.6
_03
Pump speed
r/min
1700
1700
1700
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Timer stroke
mm
4.7
4.1
5.3
_04
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
56
54.7
57.3
Boost pressure
mmHg
420
410
430
Timer stroke
mm
6.9
6.4
7.4
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
3.5
3.4
3.6
Control lever angle alpha
deg.
25
21
29
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 POTENTIOMETER ADJUSTMENT
Potentiometer adjustment
At applied voltage Vi and pump speed N1, adjust to V1 by adjusting the thickness of the shim for injection quantity Q1.
----------
Vi=10V N1=750r/min Q1=17.8+-1.0mm3/st V1=2.8+-0.03V
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Vi=10V N1=750r/min Q1=17.8+-1.0mm3/st V1=2.8+-0.03V
----------