104740-7100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047407100 1670080g00


104740-7100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-7100 1047407100
NISSAN-DIESEL 1670080G00 1670080g00

Cross reference number

ZEXEL 104740-7100 1047407100
NISSAN-DIESEL 1670080G00 1670080g00


Zexel num
Bosch num
Firm num
Name
104740-7100 
104740-7104 
 
1670080G00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Boost pressure kPa   29.3 28 30.6
Boost pressure mmHg   220 210 230
Average injection quantity mm3/st.   56.5 56 57
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   60.9 60.4 61.4
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   700 700 700
Boost pressure kPa   21.3 20 22.6
Boost pressure mmHg   160 150 170
Average injection quantity mm3/st.   53.2 50.7 55.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   48.7 46.2 51.2
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Boost pressure kPa   29.3 28 30.6
Boost pressure mmHg   220 210 230
Average injection quantity mm3/st.   56.5 55.5 57.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   60.9 59.9 61.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   49.7 47.2 52.2
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   2150 2150 2150
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   46.5 44 49
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   15.3 13.3 17.3
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2250 2250 2250
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   41.5 37 46
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   15.3 12.8 17.8
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_04
Pump speed r/min   2700 2700 2700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Average injection quantity mm3/st.   3
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.3 7.3 11.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.3 6.8 11.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   431 402 460
Pressure kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   431 402 460
Pressure kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Pressure kPa   579 550 608
Pressure kgf/cm2   5.9 5.6 6.2
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   2.3 2.1 2.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   2.3 2 2.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1700 1700 1700
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   4.7 4.2 5.2
Oil temperature degC   50 48 52
_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   56 54.7 57.3
Boost pressure mmHg   420 410 430
Timer stroke mm   7 6.5 7.4
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.5 3.4 3.6
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Potentiometer adjustment At applied voltage Vi and pump speed N1, adjust to V1 by adjusting the thickness of the shim for injection quantity Q1.
----------
Vi=10V N1=750r/min Q1=17.8+-1.0mm3/st V1=4.0+-0.03V
----------




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