104740-6160 ZEXEL 9 460 620 024 BOSCH INJECTION-PUMP ASSEMBLY 9460620024 1047406160 8972007550


104740-6160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 620 024 9460620024
ZEXEL 104740-6160 1047406160
ISUZU 8972007550 8972007550

Components :

0. INJECTION-PUMP ASSEMBLY 104740-6160
1. _
2. FUEL INJECTION PUMP 104640-6160
3. NUMBER PLATE 146968-8500
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2172
8. Nozzle and Holder 8-94460-004-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1080

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1921 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-5120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2100 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3600 COMPRESSION SPRING
34B. [1] 146302-3500 COMPRESSION SPRING
34C. [1] 146306-0200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146403-7620 HYDRAULIC HEAD
50. [1] 146403-7620 HYDRAULIC HEAD
50. [1] 146403-7620 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0700 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146504-1820 GOVERNOR COVER
67/1. [1] 146806-2620 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/23. [1] 146933-1720 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/26. [1] 146925-0720 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-5220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146832-1120 CONTROL LEVER
72B. [1] 146832-1220 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146861-6620 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-5800 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1520 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146669-7120 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146542-5000 BUSHING
216. [1] 146542-5100 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-8900 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-9400 COILED SPRING
230. [1] 146932-9421 BRACKET
231. [3] 139006-4800 BLEEDER SCREW
231. [3] 139006-4800 BLEEDER SCREW
232. [1] 146933-6120 BRACKET
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 407911-1391 CONTROL UNIT
243. [1] 146621-4901 UNION NUT
244. [1] 139006-4400 BLEEDER SCREW
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146668-1120 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
280. [1] 146361-4520 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
287. [1] 020106-3540 BLEEDER SCREW
311. [1] 139006-4400 BLEEDER SCREW
360. [1] 146663-1700 BUSHING
361. [1] 146649-8900 CAP
362. [2] 146620-8403 BLEEDER SCREW
363. [1] 146932-7200 PLATE
364. [1] 020105-0940 BLEEDER SCREW
366. [1] 146659-5200 CLAMPING BAND
455. [1] 146549-4720 RACK
460. [2] 016010-0440 LOCKING WASHER
461. [1] 014010-4140 PLAIN WASHER D10&4.5T0.8
800S. [1] 146018-1921 PUMP HOUSING
800S/4. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146968-8500 NAMEPLATE

Include in #2:

104740-6160 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 620 024 9460620024
ZEXEL 104740-6160 1047406160
ISUZU 8972007550 8972007550


Zexel num
Bosch num
Firm num
Name
104740-6160 
104740-6161 
9 460 620 024 
8972007550  ISUZU
INJECTION-PUMP ASSEMBLY
4EE1 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1325 1325 1325
Average injection quantity mm3/st.   34.9 34.4 35.4
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   37.7 33.7 41.7
Injection timing adjustment_03
Pump speed r/min   510 510 510
Average injection quantity mm3/st.   34.3 31.5 37.1
Injection timing adjustment_04
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   33.3 30.5 36.1
Injection timing adjustment_05
Pump speed r/min   1325 1325 1325
Average injection quantity mm3/st.   34.9 33.9 35.9
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_06
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   35.6 33.6 37.6
Injection timing adjustment_07
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   35.3 33.3 37.3
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   17.1 14.1 20.1
Difference in delivery mm3/st.   5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   34.3 28.8 37.8
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   17.1 13.6 20.6
Difference in delivery mm3/st.   5
Basic   *
Injection quantity adjustment_04
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   435 435 435
Average injection quantity mm3/st.   12.5 10.5 14.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   435 435 435
Average injection quantity mm3/st.   12.5 10.5 14.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_03
Pump speed r/min   620 620 620
Average injection quantity mm3/st.   5
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   51.5 41.5 61.5
Basic   *
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   51.5 41.5 61.5
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   435 435 435
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   600 470 730
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   392 372 412
Pressure kgf/cm2   4 3.8 4.2
Basic   *
Stop lever angle_02
Pump speed r/min   850 850 850
Pressure kPa   284 255 313
Pressure kgf/cm2   2.9 2.6 3.2
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   392 372 412
Pressure kgf/cm2   4 3.8 4.2
Basic   *
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Pressure kPa   618 579 657
Pressure kgf/cm2   6.3 5.9 6.7
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   2.6 2.4 2.8
Basic   *
_02
Pump speed r/min   850 850 850
Timer stroke mm   0.5 0.1 1.5
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   2.6 2.3 2.9
Basic   *
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   5 4.4 5.6
_05
Pump speed r/min   2100 2100 2100
Timer stroke mm   6.2 5.8 6.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   22.7 21.7 23.7
Timer stroke TA mm   2.3 2.3 2.3
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke TA mm   2.6 2.3 2.9
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   22.7 21.2 24.2
Timer stroke TA mm   2.3 2.3 2.3
Timer stroke variation dT mm   0.3 0 0.6
Basic   *
_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   10.8 9.3 12.3
Timer stroke TA mm   1.5 1.5 1.5
Timer stroke variation dT mm   1.1 0.6 1.6
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.3 5.2 5.4
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   44 40 48

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104740-6160
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust using screw (A) so that the timer stroke is the value determined using the graph (W). [(K), (M)] 2. Adjustment of the position of the intermediate lever. Insert a shim (L3) between the control lever (I) and the idle screw (G). Align the intermediate lever (F) with the aligning mark (J) and then fix the intermediate lever adjusting screw (E) so that (E) contacts the shim between (E) and (I). [(U), (V)] 3. Adjustment of the FICD Insert the shim (L4) between the control lever (I) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (O) Timer stroke adjustment (mm) (P): lever angle (deg) (Q): lever angle (deg) The (Q) indicates the clearance between the control lever and the idle set screw. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (R): cooling water temperature (deg C). (S): cooling water temperature: increase direction N:Pump speed (U): diagram 1 (V): diagram 2 (W): diagram 3 (M): timer piston stroke (mm) (K): colored ring (Z): lever position (mm)
----------
L3=1.0+-0.05mm L4=L3+-0.05mm
----------
L3=1.0+-0.05mm N=500r/min R1=20deg R2=-20deg M1=0.9+-0.4mm M2=1.8+-0.6mm K1=4.4+-1.0deg K2=6.9+-3.0deg Z1=1.5+-0.3mm Z2=2.3+-1.0mm




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Isuzu 

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9 460 613 156 
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104740-6160  

104740-6161 
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