104740-3660 ZEXEL 9 460 610 207 BOSCH INJECTION-PUMP ASSEMBLY 9460610207 1047403660

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 460 610 207 9460610207

ZEXEL 104740-3660 1047403660

Cross reference number

BOSCH 9 460 610 207 9460610207

ZEXEL 104740-3660 1047403660

Zexel num

Bosch num

Firm num

Name

104740-3660
104740-3664

9 460 610 207

MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D56 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 61.9 61.4 62.4

Difference in delivery mm3/st. 4.5

Basic *

Injection timing adjustment_02

Pump speed r/min 750 750 750

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 60.9 60.4 61.4

Basic *

Injection timing adjustment_03

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 25.2 20.2 30.2

Injection timing adjustment_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 55.3 52.8 57.8

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 61.9 60.9 62.9

Injection timing adjustment_06

Pump speed r/min 750 750 750

Boost pressure kPa 44 42.7 45.3

Boost pressure mmHg 330 320 340

Average injection quantity mm3/st. 60.9 59.9 61.9

Injection timing adjustment_07

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 48.3 45.8 50.8

Injection quantity adjustment

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 25.2 22.2 28.2

Difference in delivery mm3/st. 5.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 3050 3050 3050

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8 6.5 9.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3

Governor adjustment_03

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8 6 10

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 73 63 83

Basic *

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Overflow quantity cm3/min 420 288 552

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 470.5 441 500

Pressure kgf/cm2 4.8 4.5 5.1

Stop lever angle_04

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 3.7 3.5 3.9

Basic *

_02

Pump speed r/min 500 500 500

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 1.2 0.6 1.8

_03

Pump speed r/min 750 750 750

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 2 1.4 2.6

_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 3.7 3.3 4.1

_05

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Timer stroke mm 7.2 6.6 7.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 50.3 49.8 50.8

Timer stroke variation dT mm 0.6 0.4 0.8

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 50.3 49.3 51.3

Timer stroke TA mm 3.1 3.1 3.1

Timer stroke variation dT mm 0.6 0.2 1

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.35 72 74.7

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 40.2 38.7 41.7

Timer stroke TA mm 2.3 2.3 2.3

Timer stroke variation dT mm 1.4 0.8 2

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

BCS stroke mm 3.7 3.6 3.8

Control lever angle alpha deg. 59 55 63

Control lever angle beta deg. 41 36 46

Test data Ex:

0000001801 ACCELERATOR LINK STROKE

Adjustment of the accelerator link stroke As shown in the figure, adjust so that the accelerator link's stroke between idle (B) and full speed (A) is L1. A = full speed B = idle C = A/T lever D = hole with diameter d
----------
L=32.9+-1mm d=Dia.5mm
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L=32.9+-1mm