104740-2521 ZEXEL 9 460 612 856 BOSCH INJECTION-PUMP ASSEMBLY 9460612856 1047402521


104740-2521 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 856 9460612856
ZEXEL 104740-2521 1047402521

Components :

0. INJECTION-PUMP ASSEMBLY 104740-2521
1. _
2. FUEL INJECTION PUMP 104640-2521
3. NUMBER PLATE 146915-3200
4. _ 146672-6520
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2971
8. Nozzle and Holder 16600-1C310
9. Open Pre:MPa(Kqf/cm2) 12.7{130}
10. NOZZLE-HOLDER 105071-1361
11. NOZZLE 105000-2210

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0320 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0620 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2320 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2420 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6420 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
34. [1] 146312-3100 COMPRESSION SPRING
34B. [1] 146312-2500 COMPRESSION SPRING
34C. [1] 146312-2300 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-1600 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
42. [1] 146602-8500 PLAIN WASHER
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0120 GUIDE PIN
50. [1] 146403-3620 HYDRAULIC HEAD
50. [1] 146403-3620 HYDRAULIC HEAD
50. [1] 146403-3620 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-4120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146752-6520 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-7720 GOVERNOR COVER
67/4. [1] 139310-0200 PLAIN WASHER
67/6. [1] 014110-6440 LOCKING WASHER
67/8. [1] 146515-1820 LEVER SHAFT
67/9. [1] 146587-9400 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER D14&10.1T1.50
67/12. [1] 146540-3220 CONTROL LEVER
67/12B. [1] 146540-3320 CONTROL LEVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-3400 BLEEDER SCREW
67/15. [1] 146526-3400 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146930-3800 BRACKET
67/24. [2] 139006-4600 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT M6P1H5
67/26. [1] 146931-5920 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-1400 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-2920 COVER
67/54. [4] 139006-4600 BLEEDER SCREW
67/54. [4] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0300 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-4400 SEAL RING
67/102. [1] 146929-1800 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-8720 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146830-6020 CONTROL LEVER
72B. [1] 146830-6120 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
82. [1] 146620-1400 FLAT-HEAD SCREW
83. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146865-0820 FULCRUM LEVER
95. [1] 146865-0820 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-7120 PULLING ELECTROMAGNET
136B. [1] 146650-7020 PULLING ELECTROMAGNET
136C. [1] 146650-7220 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 016520-1210 O-RING
159. [1] 146628-7220 PLATE
200. [1] 146206-0100 COILED SPRING
214. [1] 146542-5000 BUSHING
216. [1] 146542-5100 BUSHING
217. [1] 146541-2900 SLOTTED WASHER
218. [1] 146592-5500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-2800 COILED SPRING
230. [1] 146930-5620 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146665-9621 PIPE
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146929-6320 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146361-2220 COVER
281. [1] 146600-0800 O-RING
282. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
298. [1] 146659-5200 CLAMPING BAND
309. [4] 020146-1270 BLEEDER SCREW
309. [4] 020146-1270 BLEEDER SCREW
310. [1] 146684-4020 POTENTCIOMETER
310/2. [1] 146931-0400 BRACKET
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146661-0601 BOOT
310/5. [1] 146648-9200 JOINT CONNECTION
310/5B. [1] 146648-9300 JOINT CONNECTION
310/5C. [1] 146648-9400 JOINT CONNECTION
310/5D. [1] 146648-9500 JOINT CONNECTION
310/5E. [1] 146648-9600 JOINT CONNECTION
310/5F. [1] 146648-9700 JOINT CONNECTION
310/5G. [1] 146648-9800 JOINT CONNECTION
310/5H. [1] 146648-9900 JOINT CONNECTION
310/5I. [1] 146649-0000 JOINT CONNECTION
310/5J. [1] 146649-0100 JOINT CONNECTION
310/5K. [1] 146649-0200 JOINT CONNECTION
310/5L. [1] 146649-0300 JOINT CONNECTION
316. [1] 146680-4520 DAMPER
317. [2] 139006-4500 BLEEDER SCREW
318. [1] 146931-2300 BRACKET
319. [1] 146929-6500 BRACKET
800S. [1] 146009-3120 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146684-3710 POTENTCIOMETER
903. [1] 146672-6520 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146915-3200 NAMEPLATE

Include in #2:

104740-2521 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 856 9460612856
ZEXEL 104740-2521 1047402521


Zexel num
Bosch num
Firm num
Name
104740-2521 
104740-2522 
9 460 612 856 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.8 31.4 32.2
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   44.3 43 45.6
Boost pressure mmHg   332 322 342
Average injection quantity mm3/st.   45.1 44.7 45.5
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2700 2700 2700
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   21.4 13.4 29.4
Injection timing adjustment_04
Pump speed r/min   2550 2550 2550
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   37.5 36 39
Injection timing adjustment_05
Pump speed r/min   2400 2400 2400
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   43.6 39.6 47.6
Injection timing adjustment_06
Pump speed r/min   2200 2200 2200
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   46.2 42.7 49.7
Injection timing adjustment_07
Pump speed r/min   1800 1800 1800
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   50.1 46.6 53.6
Injection timing adjustment_08
Pump speed r/min   1200 1200 1200
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   51.1 47.6 54.6
Injection timing adjustment_09
Pump speed r/min   900 900 900
Boost pressure kPa   44.3 43 45.6
Boost pressure mmHg   332 322 342
Average injection quantity mm3/st.   45.1 44.2 46
Remarks
CBS
 
Injection timing adjustment_10
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.8 30.9 32.7
Remarks
Full
 
Injection timing adjustment_11
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   28.1 25.1 31.1
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   37.5 36.5 38.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9.5 11.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9 12
Boost compensator adjustment
Pump speed r/min   700 700 700
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   19 12 26
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   65 60 70
Basic   *
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Overflow quantity with S/T ON cm3/min   378 246 510
Stop lever angle
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   323.5 265 382
Pressure with S/T ON kgf/cm2   3.3 2.7 3.9
Basic   *
Stop lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T OFF kPa   382.5 353 412
Pressure with S/T OFF kgf/cm2   3.9 3.6 4.2
Basic   *
Stop lever angle_03
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   323.5 265 382
Pressure with S/T ON kgf/cm2   3.3 2.7 3.9
Pressure with S/T OFF kPa   382.5 353 412
Pressure with S/T OFF kgf/cm2   3.9 3.6 4.2
Stop lever angle_04
Pump speed r/min   1400 1400 1400
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   446.5 373 520
Pressure with S/T ON kgf/cm2   4.4 3.8 5
Pressure with S/T OFF kPa   490.5 461 520
Pressure with S/T OFF kgf/cm2   5 4.7 5.3
Stop lever angle_05
Pump speed r/min   2200 2200 2200
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Pressure with S/T ON kPa   647.5 628 667
Pressure with S/T ON kgf/cm2   6.2 5.6 6.8
Pressure with S/T OFF kPa   667 628 706
Pressure with S/T OFF kgf/cm2   6.8 6.4 7.2
0000001101
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   0.9 0.3 1.5
Basic   *
_02
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   2.2 2 2.4
Basic   *
_03
Pump speed r/min   600 600 600
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   0.7
_04
Pump speed r/min   900 900 900
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   0.9 0.2 1.6
Timer stroke with S/T OFF mm   2.2 1.9 2.5
_05
Pump speed r/min   1400 1400 1400
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   3.8 3 4.6
Timer stroke with S/T OFF mm   5.1 4.6 5.6
_06
Pump speed r/min   1800 1800 1800
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T ON mm   6.1 5.3 6.9
Timer stroke with S/T OFF mm   7.4 6.8 8
_07
Pump speed r/min   2200 2200 2200
Boost pressure kPa   66.65 65.3 68
Boost pressure mmHg   500 490 510
Timer stroke with S/T OFF mm   8.1 7.6 8.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.29 6.19 6.39
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49
Control lever angle gamma deg.   14.7 14.2 15.2

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-2521
Adjustment of the potentiometer Adjusting method (dummy bolt method): 1. Position the control lever at the adjusting points in the table, hold the dummy bolt against the lever and fix. 2. In the fixed position, install the potentiometer so that the output voltage is V1 (supply voltage Vi). 3. After completing potentiometer installation, remove the dummy bolt. A:Adjusting point B:Checking point C:Control lever angle N:Pump speed Q:Injection quantity Vo:Output voltage M:Connecting diagram for the potentiometer O:Output P:Output when (2) and (3) connected. I:Idle position F:Full speed position P:Boost pressure
----------
Vi=10V V1=3.42+-0.03V
----------
N1=700r/min V1=3.42+-0.03V V2=(0.97+-0.7)V V3=(8.30+-1.1)V Q1=15.9+-1.0cm3/1,000st a=0deg b=(44)deg Vi=10V

0000001901 STARTING I/Q ADJUSTMENT

Test data 104740-2521
Starting injection quantity adjustment Adjust adjusting bolt so that the starting injection quantity is within the standard. Fix using nut. (A): Lock nut. (B): Stopping lever (C): Adjustment bolt
----------

----------
L=5.9~8.2mm

0000002001 M-CSD ADJUSTMENT

Test data 104740-2521
M-CSD adjustment 1. Fixing intermediate lever screw (A) [roller (E) must not contact intermediate lever (D)] (1)Hold the control lever (C) in the idling position. (2)With the intermediate lever D contacting the intermediate lever bracket K stopper, fix nut 2 so that the distance between the intermediate lever screw A and the control lever C is L1. 2. Screw G adjustment (1)Pull the CSD lever (F) in direction X until it contacts the stopper (I) and adjust using screw (G) so that dimension L (the control lever position) is L2. Then, fix nut (H). (2)Fine adjust screw A so that the clearance at A is L3 when the CSD lever F is returned, then fix using nut B. 3. Fixing stopper I Turn the stopper I fully in direction Y and fix using the socket head bolt J.
----------
L1=1.0~2.0mm L2=11.0+-0.5mm L3=1.0~2.0mm
----------
T1=6~9Nm(0.6~0.9kgfm) T2=4.9~7Nm(0.50~0.7kgfm) T3=2~2.9Nm(0.2~0.30kgfm) L1=1~2mm L2=11.0+-0.5mm

0000002101 DASHPOT ADJUSTMENT

Test data 104740-2521
Adjustment of the dash pot 1. Insert a block gauge L (thickness gauge) between the idle set screw (C) and the control lever (D). 2. In the above condition, adjust the position of the dash pot so that the dash pot adjustment screw (A) contacts the push rod and then fix the screw using the nut (B). T3T3 Note: (1)The adjusting screw and pushrod contact faces must be smooth. (2)Confirm that the control lever returns to the idling position. (E): 4 locations (F): 2 locations
----------
L=7.0+-0.05mm T3=4.9~7.0Nm{0.5~0.7kgfm}
----------
SW1=22 SW2=10 T1=15~20Nm{1.5~2.0kgfm} T2=6~9Nm{0.6~0.9kgfm}




Have questions with 104740-2521?





Group cross 104740-2521 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
9 460 611 118 
 
INJECTION-PUMP ASSEMBLY
9 460 611 922 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 611 338 
167000M900 
INJECTION-PUMP ASSEMBLY
CD20

Mazda 

9 460 611 338 
1N0013800 
INJECTION-PUMP ASSEMBLY
CD20
 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 612 855 
167000M910 
INJECTION-PUMP ASSEMBLY
CD20
 
167002C500 
INJECTION-PUMP ASSEMBLY
CD20-T
104740-2521  

104740-2522 
9 460 612 856 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 613 191 
167002C501 
INJECTION-PUMP ASSEMBLY
CD20-T
9 460 611 923 
167002C502 
INJECTION-PUMP ASSEMBLY
CD20-T
 
167002C510 
INJECTION-PUMP ASSEMBLY
CD20-T
9 460 612 857 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 612 858 
167002C511 
INJECTION-PUMP ASSEMBLY
CD20-T
9 460 612 859 
167001C010 
INJECTION-PUMP ASSEMBLY
XM3
9 460 612 860 
1670088N10 
INJECTION-PUMP ASSEMBLY
CD20
9 460 612 861 
1670088N20 
INJECTION-PUMP ASSEMBLY
CD20
9 460 611 287 
1670087R10 
INJECTION-PUMP ASSEMBLY
CD17
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