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104740-2501 ZEXEL 9 460 611 118 BOSCH INJECTION-PUMP ASSEMBLY 9460611118 1047402501


104740-2501 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 118 9460611118
ZEXEL 104740-2501 1047402501

Components :

0. INJECTION-PUMP ASSEMBLY 104740-2501
1. _
2. FUEL INJECTION PUMP 104640-2501
3. NUMBER PLATE 146915-0600
4. _ 146672-6020
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105140-1070
8. Nozzle and Holder 16600-59Y11
9. Open Pre:MPa(Kqf/cm2) 12.7{130}
10. NOZZLE-HOLDER 105071-1361
11. NOZZLE 105000-2270

Scheme ###:

PACKING RING
1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0320 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2420 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6220 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2600 COMPRESSION SPRING
34B. [1] 146312-2700 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146403-3420 HYDRAULIC HEAD
50. [1] 146403-3420 HYDRAULIC HEAD
50. [1] 146403-3420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-3220 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-2720 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-7020 GOVERNOR COVER
67/1. [1] 146805-6220 GOVERNOR COVER
67/13. [1] 146621-3100 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-6400 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/91. [1] 146929-0400 BRACKET
67/92. [1] 139006-4500 BLEEDER SCREW
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-2520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146538-3420 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
82. [1] 146620-1400 FLAT-HEAD SCREW
83. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146561-9520 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-5520 PULLING ELECTROMAGNET
136B. [1] 146650-6320 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-1000 UNION NUT
147. [1] 146600-5000 O-RING
162. [1] 020146-1270 BLEEDER SCREW
200. [1] 146206-0100 COILED SPRING
214. [1] 146542-5000 BUSHING
216. [1] 146542-5100 BUSHING
217. [1] 146541-2900 SLOTTED WASHER
218. [1] 146592-2100 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-3600 COILED SPRING
221. [1] 146929-8320 BRACKET
222. [2] 139006-4600 BLEEDER SCREW
230. [1] 146929-5420 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146666-5320 PIPE
247. [1] 146666-5320 PIPE
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-2120 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146360-9420 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [2] 010206-1240 HEX-SOCKET-HEAD CAP SCREW M6P1L12
287. [1] 020146-1440 BLEEDER SCREW M6P1L14
309. [8] 020146-1270 BLEEDER SCREW
309. [8] 020146-1270 BLEEDER SCREW
309. [8] 020146-1270 BLEEDER SCREW
309. [8] 020146-1270 BLEEDER SCREW
309. [8] 020146-1270 BLEEDER SCREW
310. [1] 146683-4421 POTENTCIOMETER
310/2. [1] 146929-8100 BRACKET
310/3. [2] 139104-0400 FLAT-HEAD SCREW
310/4. [1] 146648-9200 JOINT CONNECTION
310/4B. [1] 146648-9300 JOINT CONNECTION
310/4C. [1] 146648-9400 JOINT CONNECTION
310/4D. [1] 146648-9500 JOINT CONNECTION
310/4E. [1] 146648-9600 JOINT CONNECTION
310/4F. [1] 146648-9700 JOINT CONNECTION
310/4G. [1] 146648-9800 JOINT CONNECTION
310/4H. [1] 146648-9900 JOINT CONNECTION
310/4I. [1] 146649-0000 JOINT CONNECTION
310/4J. [1] 146649-0100 JOINT CONNECTION
310/4K. [1] 146649-0200 JOINT CONNECTION
310/4L. [1] 146649-0300 JOINT CONNECTION
311. [2] 146620-7300 BLEEDER SCREW
316. [1] 146680-4520 DAMPER
318. [1] 146929-8000 BRACKET
319. [1] 146928-7900 BRACKET
329. [1] 146541-4900 PLAIN WASHER D20&10T0.5
800S. [1] 146009-3920 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146683-6710 POTENTCIOMETER
903. [1] 146672-6021 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146915-0600 NAMEPLATE

Include in #2:

104740-2501 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 118 9460611118
ZEXEL 104740-2501 1047402501


Zexel num
Bosch num
Firm num
Name
104740-2501 
104740-2503 
9 460 611 118 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   35.3 34.9 35.7
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14 11.5 16.5
Injection timing adjustment_03
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   33.6 29.6 37.6
Injection timing adjustment_04
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   32.6 29.6 35.6
Injection timing adjustment_05
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   35.3 34.4 36.2
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.2 27.7 34.7
Injection timing adjustment_07
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   29.8 26.8 32.8
Injection timing adjustment_08
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   30.1 24.1 36.1
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14 12 16
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.5 9.5 11.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   5
Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.5 9 12
Boost compensator adjustment
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   15.1 8.1 22.1
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Basic   *
Remarks
Full  
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
IDLE  
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   435 300 570
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   421.5 392 451
Pressure with S/T ON kgf/cm2   4.3 4 4.6
Pressure with S/T OFF kPa   293.5 205 382
Pressure with S/T OFF kgf/cm2   3.3 2.7 3.9
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T ON kPa   421.5 392 451
Pressure with S/T ON kgf/cm2   4.3 4 4.6
Pressure with S/T OFF kPa   323.5 265 382
Pressure with S/T OFF kgf/cm2   3.3 2.7 3.9
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure with S/T ON kPa   588.5 559 618
Pressure with S/T ON kgf/cm2   6 5.7 6.3
Pressure with S/T OFF kPa   490 431 549
Pressure with S/T OFF kgf/cm2   5 4.4 5.6
Stop lever angle_04
Pump speed r/min   2400 2400 2400
Pressure with S/T ON kPa   725.5 686 765
Pressure with S/T ON kgf/cm2   7.4 7 7.8
Pressure with S/T OFF kPa   598.5 530 667
Pressure with S/T OFF kgf/cm2   6.1 5.4 6.8
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.1 2.6 3.6
Timer stroke with S/T OFF mm   1.9 1.7 2.1
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke with S/T ON mm   3.1 2.5 3.7
Timer stroke with S/T OFF mm   1.9 1.6 2.2
_03
Pump speed r/min   1800 1800 1800
Timer stroke with S/T ON mm   6.8 6 7.6
Timer stroke with S/T OFF mm   5.6 5 6.2
_04
Pump speed r/min   2400 2400 2400
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.78 6.68 6.88
MS dimension mm   0.8 0.7 0.9
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   44 39 49

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104740-2501
Adjustment of the potentiometer In the following condition, change the installation position of the potentiometer to adjust the output voltage to within the specified values. Measure the injection quantity at control lever position a (shim thickness = approximately L mm) at N = N1 r/min, determine the voltage using the formula, and adjust the potentiometer. A:Performance standards C:Position of the control lever N:Pump speed Vo:Output voltage E:Conversion formula G:Idle H:Full speed K:Applied voltage X:Injection quantity (cm3/1,000st) Y:Voltage (V) M:Connecting diagram for the potentiometer O:Output P:Output when (2) and (3) connected. R:At target value Q1cm3/1,000 st, set voltage at V3 (V).
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N1=700r/min a=13.9deg L=8.9+-0.05mm Q1=15.1cm3/1,000st V3=4.46V
----------
N1=700r/min Q1=15.1cm3/1.000st V1=(1.7--)V V2=9.96++V V3=4.46V K=10V J:V+-0.03=0.13121X+2.4787

0000001901 CONTROL LEVER ANGLE

Test data 104740-2501
Control lever angle measurement 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = pump flange face (B) = lever angle measuring hole a = alpha b = beta
----------

----------
R=61.5mm L=30.4~34.3mm

0000002001 W-CSD ADJUSTMENT

Test data 104740-2501
Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle from the graph in Fig. 3 (Q). (2)(1) Adjust using the screw (I) so that the timer advance angle determined in item (1) is obtained. 2. Setting the intermediate lever position (refer to fig 1 and fig 2) (1)Insert a block gauge L1 between the idling set screw (H) and the control lever (G). (2)Insert a shim of thickness L2 mm between the intermediate lever (D) and the intermediate lever bracket (E). Ensure the screw (F) contacts the control lever (G), then fix the nut. 3. W-CSD lever adjustment [refer to fig 1 (O) and fig 2 (P)] (1)After completing (2) above, remove the block gauge L3 and the shim with the thickness L4. (2)Insert a block gauge L5 determined from the graph (L-theta) in figure 3 (Q) between the idling set screw (H) and the control lever (G). (3)Adjust the screw (B) until the screw (F) contacts the control lever (G). Then fix locknut (A). Note: The temperature of the wax at adjustment must not exceed a. X:Temperature X (V) Y1:Timer stroke TA (mm) Y2:Control lever L dimension (mm; control lever position) J:Graph TA-X: X (deg C) <= 10: TA = 0.82 10 <= X (deg C) <= 20: TA =-0.027X + 1.09 20 <= X (deg C) < = 40 :TA =-0.0275X + 1.1 K:Graph L-X: X (deg C) <= 10: L = 3.9 10 <= X (deg C) <= 30: L = -0.09X + 4.8 20 <= X (deg C) <= 54.3: L =-0.086X + 4.68
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L1=L=3.0+-0.05mm L2=5.3+-0.05mm L3=3mm L4=5.3mm L5=L+-0.05mm a=30degC
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L=3.0+-0.05mm L4=5.3mm

0000002101 DASHPOT ADJUSTMENT

Test data 104740-2501
Adjustment of the dash pot 1. Insert a block gauge L (thickness gauge) between the idle set screw (C) and the control lever (D). 2. In the above condition, adjust the position of the dash pot so that the dash pot adjustment screw (A) contacts the push rod and then fix the screw using the nut (B). T3T3 Note: (1)The adjusting screw and pushrod contact faces must be smooth. (2)Confirm that the control lever returns to the idling position. (E): 6 locations
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T3=4.9~7Nm(0.5~0.7kgfm) L=6.0+-0.05mm
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T1=15.0~20.0Nm(1.5~2.0kgfm) T2=6.0~0.9Nm(0.6~0.9kgfm) SW1=SW22mm SW2=SW10mm L=6.0+-0.05deg




Have questions with 104740-2501?





Group cross 104740-2501 ZEXEL

104740-2500  
 
 
INJECTION-PUMP ASSEMBLY
104740-2501  

104740-2503 
9 460 611 118 
 
INJECTION-PUMP ASSEMBLY
104740-2502  
9 460 611 922 
 
INJECTION-PUMP ASSEMBLY

Nissan 

104740-2503  
9 460 611 338 
167000M900 
INJECTION-PUMP ASSEMBLY
CD20

Mazda 

104740-2503  
9 460 611 338 
1N0013800 
INJECTION-PUMP ASSEMBLY
CD20
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