104740-1640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401640 8944778220


104740-1640 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-1640 1047401640
ISUZU 8944778220 8944778220

Cross reference number

ZEXEL 104740-1640 1047401640
ISUZU 8944778220 8944778220


Zexel num
Bosch num
Firm num
Name
104740-1640 
104740-1641 
 
8944778220  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   22.85 21.7 24
Boost pressure mmHg   170 160 180
Average injection quantity mm3/st.   45.3 44.8 45.8
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   52.2 51.7 52.7
Difference in delivery mm3/st.   4
Basic   *
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   2600 2600 2600
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   15.6 14.1 17.1
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   42.35 38.8 45.9
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   52.2 51.2 53.2
Remarks
Full
 
Injection timing adjustment_06
Pump speed r/min   750 750 750
Boost pressure kPa   22.85 21.7 24
Boost pressure mmHg   170 160 180
Average injection quantity mm3/st.   45.3 44.3 46.3
Remarks
CBS
 
Injection timing adjustment_07
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   39.75 36.2 43.3
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   15.6 14.6 16.6
Difference in delivery mm3/st.   3
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   3.5
Governor adjustment
Pump speed r/min   330 330 330
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   11.3 9.3 13.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   330 330 330
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   11.3 9.3 13.3
Governor adjustment_03
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   65 55 75
Basic   *
Speed control lever angle
Pump speed r/min   330 330 330
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   399 270 528
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Stop lever angle_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   2.7 2.5 2.9
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   2.7 2.4 3
_03
Pump speed r/min   1750 1750 1750
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   5.2 4.6 5.8
_04
Pump speed r/min   2100 2100 2100
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   6.2 5.8 6.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   34 33.5 34.5
Timer stroke variation dT mm   0.6 0.4 0.8
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   34 33 35
Timer stroke variation dT mm   0.6 0.3 0.9
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   20 18.5 21.5
Timer stroke variation dT mm   1.2 0.7 1.7
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.2 1.1 1.3
BCS stroke mm   4 3.9 4.1
Control lever angle alpha deg.   -20.5 -24.5 -16.5
Control lever angle beta deg.   43 38 48

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104740-1640
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain L1. 2. Apply negative pressure P1 {P2} to the actuator and confirm that it moves through its full stroke. (A) actuator shaft (B) Control lever
----------
L=1+1mm P1=-53.3kPa P2=-400mmHg
----------
L=1+1mm

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-1640
Adjusting method N = pump speed V = output voltage Q = injection quantity P = boost pressure A = adjusting point B = target value Vi = applied voltage
----------

----------
N1=750r/min N2=600r/min V1=2.6V V2=2.0V V3=-V Q1=31.6+-1cm3/1,000st Q2=(23.1)cm3/1,000st Q3=-cm3/1,000st P1=0kPa P2=0mmHg Vi=10V




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