104740-1591 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401591 8944696821


104740-1591 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104740-1591 1047401591
ISUZU 8944696821 8944696821

Cross reference number

ZEXEL 104740-1591 1047401591
ISUZU 8944696821 8944696821


Zexel num
Bosch num
Firm num
Name
104740-1591 
104740-1592 
 
8944696821  ISUZU
INJECTION-PUMP ASSEMBLY
4FG1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   49.3 48.8 49.8
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   14 10.5 17.5
Injection timing adjustment_03
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   40.7 38.2 43.2
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   49.3 48.3 50.3
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   48.8 46.3 51.3
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   14 11 17
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2850 2850 2850
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.3 8.3 12.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.3 8.3 12.3
Governor adjustment_03
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1750 1750 1750
Pressure kPa   588.5 569 608
Pressure kgf/cm2   6 5.8 6.2
Basic   *
Stop lever angle_02
Pump speed r/min   1750 1750 1750
Pressure kPa   588.5 569 608
Pressure kgf/cm2   6 5.8 6.2
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Pressure kPa   666.5 637 696
Pressure kgf/cm2   6.8 6.5 7.1
0000001101
Pump speed r/min   1750 1750 1750
Timer stroke mm   4.2 4 4.4
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   2 1.6 2.4
_03
Pump speed r/min   1750 1750 1750
Timer stroke mm   4.2 3.9 4.5
_04
Pump speed r/min   2150 2150 2150
Timer stroke mm   5.9 5.4 6.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   34 33.5 34.5
Timer stroke variation dT mm   0.8 0.6 1
Basic   *
_02
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   34 33 35
Timer stroke variation dT mm   0.8 0.5 1.1
_03
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   25 23.5 26.5
Timer stroke variation dT mm   1.6 1.1 2.1
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.2 0.18 0.22
Control lever angle alpha deg.   -2 -6 2
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 V-FICD ADJUSTMENT

Test data 104740-1591
Adjustment of the V-FICD 1. Adjust the actuator rod to obtain L1. 2. Apply negative pressure P1 {P2} to the actuator and confirm that it moves through its full stroke. (A) actuator shaft (B) Control lever
----------
L=1+1mm P1=-53.3kPa P2=-400mmHg
----------
L=1+1mm




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Isuzu 

 
8944686060 
INJECTION-PUMP ASSEMBLY
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9 460 611 072 
8944686061 
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8944696820 
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104740-1591  

104740-1592 
 
8944696821 
INJECTION-PUMP ASSEMBLY
4FG1
9 460 613 567 
8943142441 
INJECTION-PUMP ASSEMBLY
4FG1
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