104740-1010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401010 8941032433

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-1010 1047401010

ISUZU 8941032433 8941032433

Cross reference number

ZEXEL 104740-1010 1047401010

ISUZU 8941032433 8941032433

Zexel num

Bosch num

Firm num

Name

104740-1010
104740-1040

8941032433 ISUZU

INJECTION-PUMP ASSEMBLY
4FC1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 47.5 47 48

Difference in delivery mm3/st. 4

Basic *

Injection timing adjustment_02

Pump speed r/min 2600 2600 2600

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 19.1 17.6 20.6

Injection timing adjustment_03

Pump speed r/min 2250 2250 2250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 40.2 37.7 42.7

Injection timing adjustment_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 42.3 39.8 44.8

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 37.3 34.8 39.8

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 48 47 49

Injection timing adjustment_07

Pump speed r/min 1000 1000 1000

Boost pressure kPa 65.35 64 66.7

Boost pressure mmHg 490 480 500

Average injection quantity mm3/st. 46.6 44.6 48.6

Injection timing adjustment_08

Pump speed r/min 750 750 750

Boost pressure kPa 28.65 27.3 30

Boost pressure mmHg 215 205 225

Average injection quantity mm3/st. 41 40 42

Injection timing adjustment_09

Pump speed r/min 550 550 550

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 33.3 30.8 35.8

Injection timing adjustment_10

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 46.8 46.3 47.3

Difference in delivery mm3/st. 4

Basic *

Remarks
For Japan

Injection timing adjustment_11

Pump speed r/min 2600 2600 2600

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 18.6 17.1 20.1

Remarks
For Japan

Injection timing adjustment_12

Pump speed r/min 2250 2250 2250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 39.2 36.7 41.7

Remarks
For Japan

Injection timing adjustment_13

Pump speed r/min 2000 2000 2000

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 41.3 38.8 43.8

Remarks
For Japan

Injection timing adjustment_14

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 36.4 33.9 38.9

Remarks
For Japan

Injection timing adjustment_15

Pump speed r/min 1250 1250 1250

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 46.8 45.8 47.8

Remarks
For Japan

Injection timing adjustment_16

Pump speed r/min 1000 1000 1000

Boost pressure kPa 65.35 64 66.7

Boost pressure mmHg 490 480 500

Average injection quantity mm3/st. 45.5 43.5 47.5

Remarks
For Japan

Injection timing adjustment_17

Pump speed r/min 750 750 750

Boost pressure kPa 28.65 27.3 30

Boost pressure mmHg 215 205 225

Average injection quantity mm3/st. 40 39 41

Remarks
For Japan

Injection timing adjustment_18

Pump speed r/min 550 550 550

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 32.5 30 35

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 19.1 18.1 20.1

Difference in delivery mm3/st. 3

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 5.1

Injection quantity adjustment_03

Pump speed r/min 2600 2600 2600

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 18.6 17.6 19.6

Difference in delivery mm3/st. 3

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2800 2800 2800

Boost pressure kPa 72 70.7 73.3

Boost pressure mmHg 540 530 550

Average injection quantity mm3/st. 5

Remarks
For Japan

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.8 8.8 12.8

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.8 8.8 12.8

Governor adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 3.1

Governor adjustment_04

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 8.5 12.5

Difference in delivery mm3/st. 2

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 10.5 8.5 12.5

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 62 62

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 60 60

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 381 257 505

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Overflow quantity cm3/min 400 270 530

Remarks
For Japan

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Stop lever angle_04

Pump speed r/min 2000 2000 2000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 666.5 637 696

Pressure kgf/cm2 6.8 6.5 7.1

Stop lever angle_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 313.5 284 343

Pressure kgf/cm2 3.2 2.9 3.5

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2000 2000 2000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Pressure kPa 657 628 686

Pressure kgf/cm2 6.7 6.4 7

Remarks
For Japan

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 4.4 4.2 4.6

Basic *

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 4.35 4 4.7

_03

Pump speed r/min 2000 2000 2000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 8.2 7.8 8.6

_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 4.3 4.1 4.5

Basic *

Remarks
For Japan

_05

Pump speed r/min 1250 1250 1250

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 4.3 4 4.6

Remarks
For Japan

_06

Pump speed r/min 2000 2000 2000

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Timer stroke mm 8.2 7.8 8.6

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.3 1.2 1.4

BCS stroke mm 3.2 3.1 3.3

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 39 34 44

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