104740-1010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047401010 8941032433


 

Information injection-pump assembly

ZEXEL 104740-1010 1047401010
ISUZU 8941032433 8941032433
104740-1010 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 104740-1010 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 104740-1010 1047401010
ISUZU 8941032433 8941032433


Zexel num
Bosch num
Firm num
Name
104740-1010 
104740-1040 
 
8941032433  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   47.5 47 48
Difference in delivery mm3/st.   4
Basic   *
Injection timing adjustment_02
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   19.1 17.6 20.6
Injection timing adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   40.2 37.7 42.7
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   42.3 39.8 44.8
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   37.3 34.8 39.8
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   48 47 49
Injection timing adjustment_07
Pump speed r/min   1000 1000 1000
Boost pressure kPa   65.35 64 66.7
Boost pressure mmHg   490 480 500
Average injection quantity mm3/st.   46.6 44.6 48.6
Injection timing adjustment_08
Pump speed r/min   750 750 750
Boost pressure kPa   28.65 27.3 30
Boost pressure mmHg   215 205 225
Average injection quantity mm3/st.   41 40 42
Injection timing adjustment_09
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   33.3 30.8 35.8
Injection timing adjustment_10
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   46.8 46.3 47.3
Difference in delivery mm3/st.   4
Basic   *
Remarks
For Japan
 
Injection timing adjustment_11
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   18.6 17.1 20.1
Remarks
For Japan
 
Injection timing adjustment_12
Pump speed r/min   2250 2250 2250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   39.2 36.7 41.7
Remarks
For Japan
 
Injection timing adjustment_13
Pump speed r/min   2000 2000 2000
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   41.3 38.8 43.8
Remarks
For Japan
 
Injection timing adjustment_14
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   36.4 33.9 38.9
Remarks
For Japan
 
Injection timing adjustment_15
Pump speed r/min   1250 1250 1250
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   46.8 45.8 47.8
Remarks
For Japan
 
Injection timing adjustment_16
Pump speed r/min   1000 1000 1000
Boost pressure kPa   65.35 64 66.7
Boost pressure mmHg   490 480 500
Average injection quantity mm3/st.   45.5 43.5 47.5
Remarks
For Japan
 
Injection timing adjustment_17
Pump speed r/min   750 750 750
Boost pressure kPa   28.65 27.3 30
Boost pressure mmHg   215 205 225
Average injection quantity mm3/st.   40 39 41
Remarks
For Japan
 
Injection timing adjustment_18
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   32.5 30 35
Remarks
For Japan
 
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   19.1 18.1 20.1
Difference in delivery mm3/st.   3
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   5.1
Injection quantity adjustment_03
Pump speed r/min   2600 2600 2600
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   18.6 17.6 19.6
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan
 
Injection quantity adjustment_04
Pump speed r/min   2800 2800 2800
Boost pressure kPa   72 70.7 73.3
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   5
Remarks
For Japan
 
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.8 8.8 12.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.8 8.8 12.8
Governor adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3.1
Governor adjustment_04
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 8.5 12.5
Difference in delivery mm3/st.   2
Basic   *
Remarks
For Japan
 
Governor adjustment_05
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 8.5 12.5
Remarks
For Japan
 
Governor adjustment_06
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan
 
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   62 62
Basic   *
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60
Basic   *
Remarks
For Japan
 
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   381 257 505
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   400 270 530
Remarks
For Japan
 
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   480.5 461 500
Pressure kgf/cm2   4.9 4.7 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   323.5 294 353
Pressure kgf/cm2   3.3 3 3.6
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   480.5 461 500
Pressure kgf/cm2   4.9 4.7 5.1
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   666.5 637 696
Pressure kgf/cm2   6.8 6.5 7.1
Stop lever angle_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Remarks
For Japan
 
Stop lever angle_06
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Remarks
For Japan
 
Stop lever angle_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Remarks
For Japan
 
Stop lever angle_08
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Pressure kPa   657 628 686
Pressure kgf/cm2   6.7 6.4 7
Remarks
For Japan
 
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   4.4 4.2 4.6
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   4.35 4 4.7
_03
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   8.2 7.8 8.6
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   4.3 4.1 4.5
Basic   *
Remarks
For Japan
 
_05
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   4.3 4 4.6
Remarks
For Japan
 
_06
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   8.2 7.8 8.6
Remarks
For Japan
 
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.3 1.2 1.4
BCS stroke mm   3.2 3.1 3.3
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   39 34 44




Information:

Introduction
The following Special Instruction must be used to package a DPF for a core return.
Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.
Note: Whenever the filter is replaced the engine ash model must be reset. Refer to the section below for information on how to reset the ash model.Reset the Engine Ash Model
The engine ash model must be reset whenever the filter is cleaned or replaced. Reseting the ash model places the DPF volume back to the "Clean State". The resetting will allow the regeneration of the DPF to function properly.
Connect to Cat® Electronic Technician (Cat® ET).
Illustration 1 g03345441
Connect to "Engine #1 Aftertreatment Controller".
Illustration 2 g03345627
Select "Service" from the top menu and select "Service Procedures".
Illustration 3 g03345631
From the "Service Procedures" menu, select "DPF Ash Service".
Select "Start".
Illustration 4 g03345633
Select "Ash Service Reset" to start the reset procedure.
Illustration 5 g03345638
You must read the warning and select "Agree" in order to continue.
Illustration 6 g03345643
Choose the correct replacement type of DPF in the menu that appears. The types of replacements for the DPF are the following:
"Field Cleaned" A DPF that has been cleaned and reapplied.
"New" A new DPF replacement
"Remanufactured" A remanufactured DPF replacement.
Illustration 7 g03345648
Illustration 8 g03345650
One the reset is completed, a log of the reset is captured and visible as a new row of information in the DPF Ash Service screen. Resetting the engine ash model does not reset the soot level.
Perform a "Manual DPF Regeneration" with Cat® ET to reset the soot level.Packaging Instructions
Note: The replacement DPF will be packaged with a bag and zip-tie that are used to repackage the DPF that has been removed.
Place the DPF being returned in the enclosed bag and seal the bag with the enclosed zip-tie.
Place the enclosed warning label on the outside of the bag.
Place half of the foam insert on the bottom of the original shipping box with the cut out in the insert facing up.
Place the DPF into the box fitting the DPF into the cut out in the insert.
Place the second half of the foam insert on to of the DPF with the cut out in the insert facing down onto the DPF.
Seal the box with packing tape.Note: If the package weighs over 16 kg (35 lb), additional tape or banding might be required.
Label the package for return shipment.

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Group cross 104740-1010 ZEXEL

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INJECTION-PUMP ASSEMBLY
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