104740-0731 ZEXEL 9 460 610 979 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 460 610 979 9460610979
ZEXEL 104740-0731 1047400731

Components :

0. INJECTION-PUMP ASSEMBLY 104740-0731
1. _
2. FUEL INJECTION PUMP 104640-0731
3. NUMBER PLATE 146990-2500
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE 146679-4120
7. NOZZLE AND HOLDER ASSY 105148-1183
8. Nozzle and Holder PN40 13 H50C
9. Open Pre:MPa(Kqf/cm2) 10.8{110}
10. NOZZLE-HOLDER 105078-0111
11. NOZZLE 105007-1210

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0720 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0420 DRIVE SHAFT
12/1. [1] 146200-0400 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-5320 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4720 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-7020 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2800 COMPRESSION SPRING
34B. [1] 146312-2700 COMPRESSION SPRING
34C. [1] 146312-2900 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-1600 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-3300 COMPRESSION SPRING
42. [1] 146602-8500 PLAIN WASHER
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0120 GUIDE PIN
50. [1] 146403-6820 HYDRAULIC HEAD
50. [1] 146403-6820 HYDRAULIC HEAD
50. [1] 146403-6820 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-5720 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146703-7320 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146806-1820 GOVERNOR COVER
67/14. [1] 146621-1800 UNION NUT
67/16. [1] 146526-3500 BLEEDER SCREW
67/23. [1] 146933-0200 BRACKET
67/24. [2] 010206-2240 HEX-SOCKET-HEAD CAP SCREW
67/26. [1] 146507-0300 ADAPTOR
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-1700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4500 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-2900 COILED SPRING
67/48/1. [1] 146720-3000 SPACER BUSHING L3.7
67/48/1. [1] 146720-3100 SPACER BUSHING L3.9
67/48/1. [1] 146720-3200 SPACER BUSHING L4.1
67/48/1. [1] 146720-3300 SPACER BUSHING L4.3
67/48/1. [1] 146720-3400 SPACER BUSHING L4.5
67/48/1. [1] 146720-3500 SPACER BUSHING L4.7
67/48/1. [1] 146720-3600 SPACER BUSHING L4.9
67/48/1. [1] 146720-3700 SPACER BUSHING L5.1
67/48/1. [1] 146720-3800 SPACER BUSHING L5.3
67/48/1. [1] 146720-3900 SPACER BUSHING L5.5
67/48/1. [1] 146720-4000 SPACER BUSHING L5.7
67/48/1. [1] 146720-4100 SPACER BUSHING L5.9
67/48/1. [1] 146720-4200 SPACER BUSHING L6.1
67/48/1. [1] 146720-4300 SPACER BUSHING L6.3
67/48/1. [1] 146720-4400 SPACER BUSHING L6.5
67/48/1. [1] 146720-8900 SPACER BUSHING L6.7
67/48/1. [1] 146720-9000 SPACER BUSHING L6.9
67/48/1. [1] 146720-9100 SPACER BUSHING L7.1
67/48/1. [1] 146720-9200 SPACER BUSHING L7.3
67/48/1. [1] 146720-9300 SPACER BUSHING L7.5
67/48/1. [1] 146720-9400 SPACER BUSHING L7.7
67/48/1. [1] 146720-9500 SPACER BUSHING L7.9
67/48/1. [1] 146720-9600 SPACER BUSHING L8.1
67/48/1. [1] 146720-9700 SPACER BUSHING L8.3
67/48/1. [1] 146720-9800 SPACER BUSHING L8.5
67/48/1. [1] 146720-9900 SPACER BUSHING L3.6
67/48/1. [1] 146725-0000 SPACER BUSHING L3.8
67/48/1. [1] 146725-0100 SPACER BUSHING L4.0
67/48/1. [1] 146725-0200 SPACER BUSHING L4.2
67/48/1. [1] 146725-0300 SPACER BUSHING L4.4
67/48/1. [1] 146725-0400 SPACER BUSHING L4.6
67/48/1. [1] 146725-0500 SPACER BUSHING L4.8
67/48/1. [1] 146725-0600 SPACER BUSHING L5.0
67/48/1. [1] 146725-0700 SPACER BUSHING L5.2
67/48/1. [1] 146725-0800 SPACER BUSHING L5.4
67/48/1. [1] 146725-0900 SPACER BUSHING L5.6
67/48/1. [1] 146725-1000 SPACER BUSHING L5.8
67/48/1. [1] 146725-1100 SPACER BUSHING L6.0
67/48/1. [1] 146725-1200 SPACER BUSHING L6.2
67/48/1. [1] 146725-1300 SPACER BUSHING L6.4
67/48/1. [1] 146725-1400 SPACER BUSHING L6.6
67/48/1. [1] 146725-1500 SPACER BUSHING L6.8
67/48/1. [1] 146725-1600 SPACER BUSHING L7.0
67/48/1. [1] 146725-1700 SPACER BUSHING L7.2
67/48/1. [1] 146725-1800 SPACER BUSHING L7.4
67/48/1. [1] 146725-1900 SPACER BUSHING L7.6
67/48/1. [1] 146725-2000 SPACER BUSHING L7.8
67/48/1. [1] 146725-2100 SPACER BUSHING L8.0
67/48/1. [1] 146725-2200 SPACER BUSHING L8.2
67/48/1. [1] 146725-2300 SPACER BUSHING L8.4
67/48/1. [1] 146725-2400 SPACER BUSHING L8.6
67/49. [1] 146721-4120 COVER
67/50. [1] 146722-0200 FLAT-HEAD SCREW
67/51. [1] 146600-0300 O-RING
67/52. [1] 013020-6040 UNION NUT M6P1H5
67/53. [1] 146620-9400 BLEEDER SCREW
67/54. [1] 146620-4600 BLEEDER SCREW
67/55. [2] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146933-6300 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/98. [1] 146648-2800 SPACER BUSHING
67/100. [1] 146932-7500 BRACKET
67/108. [1] 146932-4001 BRACKET
67/109. [1] 010206-1240 HEX-SOCKET-HEAD CAP SCREW M6P1L12
67/110. [1] 014020-6140 PLAIN WASHER
67/111. [1] 139006-4400 BLEEDER SCREW
67/112. [1] 014010-6140 PLAIN WASHER D13&6.5T1
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-4100 THREADED PIN
67/201B. [1] 146545-4200 THREADED PIN
67/201C. [1] 146545-4300 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-2820 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146831-6520 CONTROL LEVER
72B. [1] 146831-6620 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146861-7720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-5000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146667-0520 INLET UNION
162. [1] 146625-8020 PLATE
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146542-1400 BUSHING
215. [1] 146542-1500 BUSHING
217. [1] 146542-2600 SLOTTED WASHER
218. [1] 146592-8500 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-8300 COILED SPRING
221. [1] 146933-1120 BRACKET
222. [1] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
223. [1] 146670-9620 SWITCH
236. [3] 139006-4800 BLEEDER SCREW
236. [3] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
244. [1] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
245. [3] 139512-0500 GASKET
246. [1] 139812-1900 EYE BOLT
247. [1] 146667-0820 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 146125-0101 FILTER
252. [1] 146125-0200 COILED SPRING
275. [1] 146932-8000 BRACKET
310. [1] 146684-6920 POTENTCIOMETER
310/2. [2] 139104-0400 FLAT-HEAD SCREW
310/3. [1] 146620-1500 FLAT-HEAD SCREW
310/4. [1] 013020-6040 UNION NUT M6P1H5
310/5. [1] 146614-2300 JOINT CONNECTION
310/6. [1] 146661-0401 BOOT
312. [1] 146932-8120 BRACKET
313. [2] 010006-0840 BLEEDER SCREW M6P1L8
317. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
318. [1] 146932-8320 BRACKET
800S. [1] 146018-6920 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5820 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146684-7010 POTENTCIOMETER
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
905. [1] 146679-4120 ACTUATOR
906. [1] 146990-2500 NAMEPLATE
912. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
924. [1] 146680-5620 DAMPER
925. [2] 020146-1270 BLEEDER SCREW

Include in #2:

104740-0731 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 979 9460610979
ZEXEL 104740-0731 1047400731


Zexel num Bosch num Firm num Firm Name
104740-0731 
104740-0732 
9 460 610 979      INJECTION-PUMP ASSEMBLY
* K

Calibration Data:



Adjustment conditions
Test oil   ISO4113orSAEJ967d
1404 Test oil
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe mm   2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   47.9 47.4 48.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks  
NA


Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   43.3 42 44.6
Boost pressure mmHg   325 315 335
Average injection quantity mm3/st.   64.1 63.6 64.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
CBS


Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   76.3 75.8 76.8
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
Full


Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   47.9 46.9 48.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks  
NA


Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   43.3 42 44.6
Boost pressure mmHg   325 315 335
Average injection quantity mm3/st.   64.1 63.1 65.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks  
CBS


Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   76.3 75.3 77.3
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks  
Full


Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   67.8 64.3 71.3
Oil temperature degC   50 48 52


Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   23.5 20.5 26.5
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   55 52 58


Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58


Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   23.5 13.5 33.5
Difference in delivery mm3/st.   7.5
Basic   *
Oil temperature degC   55 52 58


Governor adjustment
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9.5 11.5
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50


Governor adjustment_02
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9 12
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50


Boost compensator adjustment
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   17 15 19
Difference in delivery mm3/st.   3
Oil temperature degC   48 46 50


Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks  
Full


Timer adjustment_02
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks  
Full


Speed control lever angle
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks  
Magnet OFF


0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52


Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   510 481 539
Pressure kgf/cm2   5.2 4.9 5.5
Basic   *
Oil temperature degC   50 48 52


Stop lever angle_02
Pump speed r/min   500 500 500
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   373 324 422
Pressure kgf/cm2   3.8 3.3 4.3
Oil temperature degC   48 46 50


Stop lever angle_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   510 471 549
Pressure kgf/cm2   5.2 4.8 5.6
Basic   *
Oil temperature degC   50 48 52


Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure kPa   755 706 804
Pressure kgf/cm2   7.7 7.2 8.2
Oil temperature degC   50 48 52


0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   4.4 4.2 4.6
Basic   *
Oil temperature degC   50 48 52


_02
Pump speed r/min   500 500 500
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   1.8 1 2.6
Oil temperature degC   48 46 50


_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52


_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke mm   9 8.2 9.8
Oil temperature degC   50 48 52


0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14


0000001401
Pump speed r/min   750 750 750
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   49 48.5 49.5
Timer stroke TA mm   2.5 2.3 2.7
Timer stroke variation dT mm   0.7 0.7 0.7
Basic   *
Oil temperature degC   50 48 52


_02
Pump speed r/min   750 750 750
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   49 48 50
Timer stroke TA mm   2.5 2.1 2.9
Basic   *
Oil temperature degC   50 48 52


_03
Pump speed r/min   750 750 750
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   30 28.5 31.5
Timer stroke TA mm   1.5 0.7 2.3
Oil temperature degC   50 48 52


Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
BCS stroke mm   6.8 6.6 7
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 34 43

Test data Ex:



0000001601 BOOST COMPENSATOR ADJUSTMENT

Test data 104740-0731 BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=750r/min N2=750r/min P1=43.3kPa(325mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)



0000001801 CONTROL STANDARD AT IDLING

Test data 104740-0731 Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

----------



0000001901 POTENTIOMETER ADJUSTMENT

Test data 104740-0731 Adjustment of the potentiometer Dummy bolt method 1. Hold the dummy bolt against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. At potentiometer adjustment, with the control lever contacting the dummy bolt, adjust the potentiometer so that the output voltage is V1. 3. After adjustment, remove the dummy bolt and confirm that the potentiometer output voltage at the control lever's idling and full speed positions is as specified above. N:Pump speed P:Boost pressure Q:Injection quantity V:Output voltage A:Adjusting point B:Checking point C/L: control lever position I:Idling F:Full speed Vi:Applied voltage
----------
N1=1000r/min Q1=24.6+-1.0mm3/st V1=4.81+-0.03V
----------
N1=1000r/min Q1=24.6+-1.0mm3/st P1=80.0kPa(600mmHg) V1=4.81+-0.03V V2=(2.0+-0.43V) V3=(8.50+-0.48V) Vi=10V



0000002001 WIRE

Test data 104740-0731 (1)Confirmation of the wire length: Accelerator wire: Idle-full stroke: L1 (2)Confirmation on the idle SW Confirm that the switch is ON at the idle lever position. (3)Adjustment of the double stage actuator: 1. Apply negative pressure P1 to the actuator through the negative pressure suction inlet. 2. Under the conditions in 1. above, adjust using screw (C) so that the control lever () position is angle a [clearance L2+-0.5mm from idle switch (E)], and fix using the nut (D). (Tightening torque T) b:Angle alpha
----------
L1=34.1+3.5-5.5mm L2=3.8mm P1=-66.6kPa(-500mmHg) a=9deg b=12.5+-4deg T=6~9N-m(0.6~0.9kgf-m)
----------
a=9deg b=12.5+-4deg L2=(3.8mm)



0000002101 DASHPOT ADJUSTMENT

Test data 104740-0731 Adjustment of the dash pot 1. Hold the control lever (A) at position a (clearance L). 2. In the above condition, adjust the position of the dash pot so that the end of the dash pot (B) contacts the control lever (A) and fix using the nut (C). (Tightening torque T) D:Dash pot contact position b:Angle alpha
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg b=12.5+-4deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5+-4deg





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Group cross 104740-0731 ZEXEL

104740-0730 
104740-0731 
9 460 612 031    INJECTION-PUMP ASSEMBLY
104740-0731 
104740-0732 
9 460 610 979    INJECTION-PUMP ASSEMBLY
104740-0732 
104740-0733 
9 460 610 980    INJECTION-PUMP ASSEMBLY
104740-0733      INJECTION-PUMP ASSEMBLY
104740-0734 
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9 460 611 546    INJECTION-PUMP ASSEMBLY
104740-0735 
104740-0736 
9 460 611 515    INJECTION-PUMP ASSEMBLY
104740-0736 
104740-0737 
9 460 613 151    INJECTION-PUMP ASSEMBLY
104740-0737 
104740-0738 
9 460 613 194    INJECTION-PUMP ASSEMBLY
104740-0738 
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9 460 613 265    INJECTION-PUMP ASSEMBLY

Mazda 

104740-0739  9 460 614 271  WL2413800  INJECTION-PUMP ASSEMBLY
WLT
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