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104740-0410 ZEXEL 9 460 612 477 BOSCH INJECTION-PUMP ASSEMBLY 9460612477 1047400410


104740-0410 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 477 9460612477
ZEXEL 104740-0410 1047400410

Components :

0. INJECTION-PUMP ASSEMBLY 104740-0410
1. _
2. FUEL INJECTION PUMP 104640-0410
3. NUMBER PLATE 146904-6800
4. _ 146672-5120
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2271
8. Nozzle and Holder SE08 13 640
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105071-0591
11. NOZZLE 105000-1850

Scheme ###:

PACKING RING
1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0020 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0600 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3500 COMPRESSION SPRING
34B. [1] 146302-3400 COMPRESSION SPRING
34C. [1] 146302-4200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-0520 HYDRAULIC HEAD
50. [1] 146403-0520 HYDRAULIC HEAD
50. [1] 146403-0520 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0420 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146501-7320 GOVERNOR COVER
67/1. [1] 146505-2122 GOVERNOR COVER
67/2. [1] 146515-2920 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/27. [1] 146515-0800 LEVER SHAFT
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
72. [1] 146537-7820 CONTROL LEVER
72B. [1] 146537-7920 CONTROL LEVER
73. [1] 014110-5440 LOCKING WASHER
74. [1] 013020-5240 UNION NUT M5P0.8H4
75. [2] 146614-0000 BUSHING
75. [2] 146614-0000 BUSHING
77. [1] 014010-5140 PLAIN WASHER D12&5.5T0.8
78. [1] 146547-8520 CONTROL LEVER
95. [1] 146550-0220 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-0000 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-0000 PLUG L1.70
117/1. [1] 146577-0100 PLUG L1.90
117/1. [1] 146577-0200 PLUG L2.10
117/1. [1] 146577-0300 PLUG L2.30
117/1. [1] 146577-0400 PLUG L2.50
117/1. [1] 146577-0500 PLUG L2.70
117/1. [1] 146577-0600 PLUG L2.90
117/1. [1] 146577-0700 PLUG L3.10
117/1. [1] 146577-0800 PLUG L3.30
117/1. [1] 146577-0900 PLUG L3.50
117/1. [1] 146577-1000 PLUG L3.70
117/1. [1] 146577-1100 PLUG L3.90
117/1. [1] 146577-1200 PLUG L4.10
117/1. [1] 146577-1300 PLUG L4.30
117/1. [1] 146577-1400 PLUG L4.50
117/1. [1] 146577-1500 PLUG L4.70
117/1. [1] 146577-1600 PLUG L4.90
117/1. [1] 146577-1700 PLUG L5.10
117/1. [1] 146577-5000 PLUG L1.8
117/1. [1] 146577-5100 PLUG L2.0
117/1. [1] 146577-5200 PLUG L2.2
117/1. [1] 146577-5300 PLUG L2.4
117/1. [1] 146577-5400 PLUG L2.6
117/1. [1] 146577-5500 PLUG L2.8
117/1. [1] 146577-5600 PLUG L3.0
117/1. [1] 146577-5700 PLUG L3.2
117/1. [1] 146577-5800 PLUG L3.4
117/1. [1] 146577-5900 PLUG L3.6
117/1. [1] 146577-6000 PLUG L3.8
117/1. [1] 146577-6100 PLUG L4.0
117/1. [1] 146577-6200 PLUG L4.2
117/1. [1] 146577-6300 PLUG L4.4
117/1. [1] 146577-6400 PLUG L4.6
117/1. [1] 146577-6500 PLUG L4.8
117/1. [1] 146577-6600 PLUG L5.0
117/1. [1] 146877-0400 PLUG
117/1. [1] 146877-0500 PLUG
117/1. [1] 146877-0600 PLUG
117/1. [1] 146877-0700 PLUG
117/1. [1] 146877-4300 PLUG
117/1. [1] 146877-4400 PLUG
117/1. [1] 146877-4500 PLUG
117/1. [1] 146877-4600 PLUG
120. [1] 146579-0020 RETAINING PIN
122. [1] 146580-0200 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0520 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1540 GASKET D15.4&12.2T1.50
200. [1] 146206-0100 COILED SPRING
214. [1] 146542-1400 BUSHING
215. [1] 146542-1500 BUSHING
220. [1] 146592-1400 COILED SPRING
240. [1] 146650-4420 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-0420 WIRE
243. [1] 146621-1000 UNION NUT
245. [2] 026512-1540 GASKET D15.4&12.2T1.50
246. [1] 027412-2440 EYE BOLT
275. [1] 146612-1000 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
308. [1] 146659-6900 CLAMPING BAND
329. [1] 146541-4900 PLAIN WASHER D20&10T0.5
347. [1] 014110-6440 LOCKING WASHER
348. [1] 013020-6040 UNION NUT M6P1H5
800S. [1] 146019-0320 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
902. [1] 146671-0120 MICROSWITCH
902/1. [1] 146670-9111 MICROSWITCH
902/2. [1] 146613-5000 BRACKET
902/3. [2] 139006-4500 BLEEDER SCREW
902/4. [1] 146659-0200 PLATE
903. [1] 146672-5120 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146904-6800 NAMEPLATE

Include in #2:

104740-0410 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 477 9460612477
ZEXEL 104740-0410 1047400410


Zexel num
Bosch num
Firm num
Name
104740-0410 
104740-0411 
9 460 612 477 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   53.6 53.1 54.1
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   22.1 18.6 25.6
Injection timing adjustment_03
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   48.4 46.3 50.5
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   53.6 52.6 54.6
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   22.15 19.1 25.2
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.7 10.7 14.7
Difference in delivery mm3/st.   2.5
Basic   *
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.7 10.7 14.7
Governor adjustment_03
Pump speed r/min   570 570 570
Average injection quantity mm3/st.   0 0 0
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   78 78
Basic   *
Speed control lever angle
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF  
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
Basic   *
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   588.5 559 618
Pressure kgf/cm2   6 5.7 6.3
Stop lever angle_03
Pump speed r/min   1900 1900 1900
Pressure kPa   755.5 726 785
Pressure kgf/cm2   7.7 7.4 8
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   6 5.8 6.2
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.7 2.3 3.1
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   6 5.7 6.3
_04
Pump speed r/min   1900 1900 1900
Timer stroke mm   8.1 7.6 8.6
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.8 1.7 1.9
Pre-stroke mm   0.2 0.18 0.22
Control lever angle alpha deg.   20 18 22
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Microswitch adjustment With the clearance between the idle stopper bolt (set at the idle setting) and the control lever set at L, adjust the control lever adjusting screw so that it contacts the head of the microswitch plunger.
----------
L=1.8mm
----------




Have questions with 104740-0410?





Group cross 104740-0410 ZEXEL

104740-0410  

104740-0411 
9 460 612 477 
 
INJECTION-PUMP ASSEMBLY
104740-0411  

104740-0412 
9 460 612 478 
 
INJECTION-PUMP ASSEMBLY
104740-0412  
 
 
INJECTION-PUMP ASSEMBLY
104740-0413  
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

104740-0414  
9 460 614 263 
SEA113800 
INJECTION-PUMP ASSEMBLY
NEWHA
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