104740-0401 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400401 pn4113800a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-0401 1047400401

MAZDA PN4113800A pn4113800a

Cross reference number

ZEXEL 104740-0401 1047400401

MAZDA PN4113800A pn4113800a

Zexel num

Bosch num

Firm num

Name

104740-0401
104740-0681

PN4113800A MAZDA

INJECTION-PUMP ASSEMBLY
PN *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 31.8 31.3 32.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 1000 990 1010

Average injection quantity mm3/st. 30.2 30.2 30.2

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1500 1490 1510

Average injection quantity mm3/st. 31.8 30.8 32.8

Difference in delivery mm3/st. 3

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2350 2340 2360

Average injection quantity mm3/st. 30.1 30.1 30.1

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 12.4 10.4 14.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2635 2625 2645

Average injection quantity mm3/st. 12.4 9.9 14.9

Difference in delivery mm3/st. 4.5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2835 2835 2835

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 12.2 11.2 13.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 410 400 420

Average injection quantity mm3/st. 12.2 10.7 13.7

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 60 80

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 90 110

Average injection quantity mm3/st. 70 60 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 450 320 580

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 539 519 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 990 1010

Pressure kPa 422 422 422

Pressure kgf/cm2 4.3 4.3 4.3

Oil temperature degC 48 46 50

Stop lever angle_03

Pump speed r/min 1500 1490 1510

Pressure kPa 539 519 559

Pressure kgf/cm2 5.5 5.3 5.7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 6.6 6.4 6.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 990 1010

Timer stroke mm 2.8 2.8 2.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1490 1510

Timer stroke mm 6.6 6.2 7

Oil temperature degC 50 48 52

_04

Pump speed r/min 2350 2340 2360

Timer stroke mm 11.1 10.4 11.7

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 23.2 22.7 23.7

Timer stroke TA mm 5.5 5.5 5.5

Timer stroke variation dT mm 1.1 0.9 1.3

Basic *

Oil temperature degC 50 48 52

Remarks
Full

_02

Pump speed r/min 1500 1490 1510

Average injection quantity mm3/st. 23.2 22.2 24.2

Timer stroke variation dT mm 1.1 0.7 1.5

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1490 1510

Average injection quantity mm3/st. 14 12.5 15.5

Timer stroke variation dT mm 2.3 1.7 2.9

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.72 5.62 5.82

MS dimension mm 1.2 1.1 1.3

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 43 40 46

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer V1 when control lever is in the idle position (adjusting point). V2 when control lever is in the idle position (check point). However, input voltage is Vi.
----------
V1=9.14+-0.03(V) V2=(1.96+-0.5(V)) Vi=10.0(V)
----------

0000001901 W-CSD ADJUSTMENT

Side link lever adjustment 1. At control lever (D) position 0 (deg), hold side link lever (G) against stopper (H). Turn A/T lever (F) lightly clockwise to eliminate rod (E) play. Adjust length of rod (E) so that the gap between A/T lever (F) and lever (G) is S. Then fix rod (E). Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer Adjust using screw (A) so that the timer's advance angle is TA. 2. Adjustment of the W-FICD Adjust using rod (I) so that control lever gap L is as calculated using formula and then fix. At this time CSD lever (B) and FICD lever (C) must be in contact. Confirm there is no play at (D), (E), (F), (G) or (I) when FICD lever is turned clockwise.
----------
S=1+-0.2(mm) TA=-0.041t+2.46 L=-0.0925t+3.65 TA1=TA+-0.1(mm) L1=L+-0.2(mm)
----------
S=1+-0.2(mm) b=(10(deg))