Rating:
Information injection-pump assembly
ZEXEL
104740-0391
1047400391
MAZDA
PN4013800A
pn4013800a
Cross reference number
ZEXEL
104740-0391
1047400391
MAZDA
PN4013800A
pn4013800a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
31.8
31.3
32.3
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
1000
990
1010
Average injection quantity
mm3/st.
30.2
30.2
30.2
Oil temperature
degC
49
48
50
Injection timing adjustment_03
Pump speed
r/min
1500
1490
1510
Average injection quantity
mm3/st.
31.8
30.8
32.8
Difference in delivery
mm3/st.
3
Oil temperature
degC
49
48
50
Injection timing adjustment_04
Pump speed
r/min
2350
2340
2360
Average injection quantity
mm3/st.
30.1
30.1
30.1
Oil temperature
degC
52
50
54
Injection quantity adjustment
Pump speed
r/min
2635
2635
2635
Average injection quantity
mm3/st.
12.4
10.4
14.4
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2635
2625
2645
Average injection quantity
mm3/st.
12.4
9.9
14.9
Difference in delivery
mm3/st.
4.5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2850
2850
2850
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
10.7
9.7
11.7
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
410
400
420
Average injection quantity
mm3/st.
10.7
9.2
12.2
Difference in delivery
mm3/st.
2.5
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
70
60
80
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment_02
Pump speed
r/min
100
90
110
Average injection quantity
mm3/st.
70
60
80
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
410
410
410
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1500
1500
1500
Overflow quantity
cm3/min
450
320
580
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1500
1500
1500
Pressure
kPa
539
519
559
Pressure
kgf/cm2
5.5
5.3
5.7
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1000
990
1010
Pressure
kPa
422
422
422
Pressure
kgf/cm2
4.3
4.3
4.3
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1500
1490
1510
Pressure
kPa
539
519
559
Pressure
kgf/cm2
5.5
5.3
5.7
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
6.6
6.4
6.8
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1000
990
1010
Timer stroke
mm
2.8
2.8
2.8
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1500
1490
1510
Timer stroke
mm
6.6
6.2
7
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
2350
2340
2360
Timer stroke
mm
11.1
10.4
11.7
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
23.2
22.7
23.7
Timer stroke TA
mm
5.5
5.5
5.5
Timer stroke variation dT
mm
1.1
0.9
1.3
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
_02
Pump speed
r/min
1500
1490
1510
Average injection quantity
mm3/st.
23.2
22.2
24.2
Timer stroke variation dT
mm
1.1
0.7
1.5
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1500
1490
1510
Average injection quantity
mm3/st.
14
12.5
15.5
Timer stroke variation dT
mm
2.3
1.7
2.9
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.72
5.62
5.82
MS dimension
mm
1.2
1.1
1.3
Control lever angle alpha
deg.
25
21
29
Control lever angle beta
deg.
43
40
46
Test data Ex:
0000001801 DASHPOT ADJUSTMENT
Adjustment of the dash pot
1. With the control lever in the idle position, set the operating screw so that the length of the end of the dashpot is L, then fix using the nut.
----------
L=2.3+-0.3mm
----------
L=2.3+-0.3mm
----------
L=2.3+-0.3mm
----------
L=2.3+-0.3mm
0000001901 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the advance angle of the timer
Adjust using screw (A) so that the timer's advance angle is TA.
2. Adjustment of the W-FICD
(1)Insert a block gauge thickness L between the control lever (D)'s adjusting screw (F) and the idle stopper (E).
(2)Adjust using screw (B) so that the control lever (D) contacts the FICD lever (C)'s pin, then fix using the nut.
----------
TA=-0.0738t+4.428 L=-0.144t+4.94 TA1=TA+-0.1(mm) L1=L+-0.2(mm)
----------
TA=-0.0738t+4.428 (t>=10degC) L=-0.144t+4.94 (t>=10decC)
----------
TA=-0.0738t+4.428 L=-0.144t+4.94 TA1=TA+-0.1(mm) L1=L+-0.2(mm)
----------
TA=-0.0738t+4.428 (t>=10degC) L=-0.144t+4.94 (t>=10decC)