Rating:
Information injection-pump assembly
ZEXEL
104740-0240
1047400240
MAZDA
SE0823500
se0823500
Cross reference number
ZEXEL
104740-0240
1047400240
MAZDA
SE0823500
se0823500
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
53.6
53.1
54.1
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.1
19.1
25.1
Injection timing adjustment_03
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
48.4
46.4
50.4
Injection timing adjustment_04
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
52.3
50.3
54.3
Injection timing adjustment_05
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
53.6
52.6
54.6
Injection timing adjustment_06
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
47.6
45.6
49.6
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
22.1
19.1
25.1
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2200
2200
2200
Average injection quantity
mm3/st.
6
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12.8
10.8
14.8
Difference in delivery
mm3/st.
2.5
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12.8
10.8
14.8
Governor adjustment_03
Pump speed
r/min
620
Average injection quantity
mm3/st.
0
0
0
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
78
78
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
450
318
582
Stop lever angle
Pump speed
r/min
1500
1500
1500
Pressure
kPa
588.5
559
618
Pressure
kgf/cm2
6
5.7
6.3
Basic
*
Stop lever angle_02
Pump speed
r/min
500
500
500
Pressure
kPa
255
226
284
Pressure
kgf/cm2
2.6
2.3
2.9
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Pressure
kPa
588.5
559
618
Pressure
kgf/cm2
6
5.7
6.3
Stop lever angle_04
Pump speed
r/min
1900
1900
1900
Pressure
kPa
725.5
696
755
Pressure
kgf/cm2
7.4
7.1
7.7
0000001101
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.2
5
5.4
Basic
*
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.2
1.6
2.8
_03
Pump speed
r/min
1500
1500
1500
Timer stroke
mm
5.2
4.9
5.5
_04
Pump speed
r/min
1900
1900
1900
Timer stroke
mm
7.6
7
8.2
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.8
1.7
1.9
Pre-stroke
mm
0.2
0.18
0.22
Control lever angle alpha
deg.
20
16
24
Control lever angle beta
deg.
38
33
43
Test data Ex:
0000001801 M-CSD ADJUSTMENT
M-CSD adjustment
1. Fixing the M-CSD lever stopper
(1)At roller holder advance angle a adjust the lever shaft ball pin so that it contacts the roller holder.
(2)At this time, fix the stopper in the position where the distance between the M-CSD lever and the stopper is S.
A = at maximum advance (TA = L1 advance)
B = normal position (start of advance)
C = normal position (lever play)
----------
L1=0.5+2mm a=0deg
----------
S=0.5+2mm L1=1.9mm R=50mm b=About 17deg c=(5)deg d=2"30'+-6deg
----------
L1=0.5+2mm a=0deg
----------
S=0.5+2mm L1=1.9mm R=50mm b=About 17deg c=(5)deg d=2"30'+-6deg