104740-0000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047400000 091113800

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104740-0000 1047400000

MAZDA 091113800 091113800

Cross reference number

ZEXEL 104740-0000 1047400000

MAZDA 091113800 091113800

Zexel num

Bosch num

Firm num

Name

104740-0000
104740-0005

091113800 MAZDA

INJECTION-PUMP ASSEMBLY
XA *

Calibration Data:

Adjustment conditions

(Note)
For Japan: year/month/day (change sequence) 1988/08/05 (1)

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.5 46 47

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 12.5 9.5 15.5

Injection timing adjustment_03

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 45.1 43.1 47.1

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.5 45.5 47.5

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.4 38.4 42.4

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.4 44.9 45.9

Difference in delivery mm3/st. 3.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 12.2 9.2 15.2

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 44 42 46

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 45.4 44.4 46.4

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 39.4 37.4 41.4

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 12.5 10.5 14.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 4

Injection quantity adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 12.2 10.2 14.2

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 4

Remarks
For Japan

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.4 4.4 8.4

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.4 4.4 8.4

Governor adjustment_03

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Governor adjustment_04

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.2 4.2 8.2

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.2 4.2 8.2

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 78 78

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 426 294 558

_02

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 456 324 588

Remarks
For Japan

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 608 579 637

Pressure kgf/cm2 6.2 5.9 6.5

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 255 226 284

Pressure kgf/cm2 2.6 2.3 2.9

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 608 579 637

Pressure kgf/cm2 6.2 5.9 6.5

Stop lever angle_04

Pump speed r/min 1900 1900 1900

Pressure kPa 764.5 735 794

Pressure kgf/cm2 7.8 7.5 8.1

Stop lever angle_05

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 500 500 500

Pressure kPa 245.5 216 275

Pressure kgf/cm2 2.5 2.2 2.8

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 1900 1900 1900

Pressure kPa 745.5 716 775

Pressure kgf/cm2 7.6 7.3 7.9

Remarks
For Japan

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.5 5.3 5.7

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.6 2 3.2

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.5 5.2 5.8

_04

Pump speed r/min 1900 1900 1900

Timer stroke mm 7.9 7.3 8.5

_05

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.4 5.2 5.6

Basic *

Remarks
For Japan

_06

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.5 1.9 3.1

Remarks
For Japan

_07

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.4 5.1 5.7

Remarks
For Japan

_08

Pump speed r/min 1900 1900 1900

Timer stroke mm 7.7 7.1 8.3

Remarks
For Japan

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 39 34 44

Test data Ex:

0000001801 MAGNET VALVE SELECTION

Magnet valve specifications A = pump proper number B = magnet valve C = maximum applied voltage D = inspection voltage
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A1=104740-0000 A2=104740-0001 A3=104740-0002 A4=104740-0003 A5=104740-0005 A6=104740-0050 C1=8V,D1=12~14V C2=8V,D2=12~14V C3=8V,D3=12~14V C4=8V,D4=12~14V C5=8V,D5=12~14V C6=16V,D6=24~26V