104721-2002 ZEXEL 9 460 611 584 BOSCH INJECTION-PUMP ASSEMBLY 9460611584 1047212002


104721-2002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 584 9460611584
ZEXEL 104721-2002 1047212002

Components :

0. INJECTION-PUMP ASSEMBLY 104721-2002
1. _
2. FUEL INJECTION PUMP 104621-2002
3. NUMBER PLATE 148633-3900
4. _
5. CAPSULE
6. ADJUSTING DEVICE 105141-8051
7. NOZZLE AND HOLDER ASSY 105140-1191
8. Nozzle and Holder 16600-VB300
9. Open Pre:MPa(Kqf/cm2) 14.2{145}
10. NOZZLE-HOLDER 105071-0681
11. NOZZLE 105000-2290

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 148103-0300 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0420 DRIVE SHAFT
12/1. [1] 148200-0400 DRIVE SHAFT
12/2. [1] 148203-0300 GEAR;SENSING
12/3. [1] 146201-0000 WOODRUFF KEY
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0520 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-1620 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146306-2200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146405-3720 HYDRAULIC HEAD
50. [1] 146405-3720 HYDRAULIC HEAD
50. [1] 146405-3720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [6] 146433-0100 GASKET D12&6.4T1.00
55. [6] 146430-6220 DELIVERY-VALVE ASSEMBLY
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-2720 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
123. [1] 146620-8800 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-1120 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0020 OVER FLOW VALVE
137. [3] 139512-0200 GASKET D18.5&12.2T1.00
138. [1] 146669-3620 INLET UNION
158. [1] 146614-6900 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
230. [1] 148613-3120 BRACKET
236. [2] 146620-2700 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-2620 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146669-1320 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 148612-1200 BRACKET
276. [2] 010010-2840 BLEEDER SCREW
278. [2] 146616-8500 SPACER BUSHING
282. [1] 139006-4400 BLEEDER SCREW
504/1. [1] 146649-4500 RESISTER
504/1. [1] 146649-4600 RESISTER
504/1. [1] 146649-4700 RESISTER
504/1. [1] 146649-4800 RESISTER
504/1. [1] 146649-4900 RESISTER
504/1. [1] 146649-5000 RESISTER
504/1. [1] 146649-5100 RESISTER
504/1. [1] 146649-5200 RESISTER
504/1. [1] 146649-5300 RESISTER
504/1. [1] 146649-5400 RESISTER
504/1. [1] 146649-5500 RESISTER
504/1. [1] 146649-5600 RESISTER
504/1. [1] 146649-5700 RESISTER
505. [1] 148531-2121 GOVERNOR;ELECTRIC
506. [3] 146620-8900 FLAT-HEAD SCREW
515. [1] 106144-1061 TIMING CONTROL VALVE
515/8. [1] 161440-3800 O-RING
515/9. [1] 161440-3700 O-RING
516. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
531. [1] 479773-4522 PULSE GENERATOR
531/6. [1] 479773-6500 O-RING
800S. [1] 148009-0720 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
810S. [1] 146600-4620 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
856S. [1] 146600-4920 REPAIR SET
878S. [1] 148600-1300 SEAL RING
906. [1] 148633-3900 NAMEPLATE

Include in #2:

104721-2002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 584 9460611584
ZEXEL 104721-2002 1047212002


Zexel num
Bosch num
Firm num
Name
104721-2002 
104721-2003 
9 460 611 584 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Pump chamber pressure kPa   569 540 598
Pump chamber pressure kgf/cm2   5.8 5.5 6.1
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Pump chamber pressure kPa   569 530 608
Pump chamber pressure kgf/cm2   5.8 5.4 6.2
Governor adjustment_04
Pump speed r/min   2200 2200 2200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Pump chamber pressure kPa   726 677 775
Pump chamber pressure kgf/cm2   7.4 6.9 7.9
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   4.6 4.3 4.9
Basic   *
Boost compensator adjustment_02
Pump speed r/min   500 500 500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   6.1 4.1 8.1
Boost compensator adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   8.1 6.1 10.1
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   4.6 4.3 4.9
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   0 0 0
Boost compensator adjustment_06
Pump speed r/min   1800 1800 1800
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Timer stroke mm   8.95 8.5 9.4
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Overflow quantity cm3/min   520 390 650
0000000901
Pump speed r/min   1200 1200 1200
U alpha soll + dU alpha soll V   2.3 2.3 2.3
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   53 52.5 53.5
Difference in delivery mm3/st.   5.5
Basic   *
_02
Pump speed r/min   320 320 320
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   11.3 8.3 14.3
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
Confirmation of difference in delivery
 
_03
Pump speed r/min   2700 2700 2700
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   25.6 23.1 28.1
Difference in delivery mm3/st.   5.5
Basic   *
Remarks
Confirmation of difference in delivery
 
_04
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   3 3 3
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   51.7 41.7 61.7
_05
Pump speed r/min   290 290 290
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   8.5 5.5 11.5
_06
Pump speed r/min   310 310 310
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   10.6 7.6 13.6
_07
Pump speed r/min   320 320 320
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   11.3 8.3 14.3
_08
Pump speed r/min   600 600 600
U alpha soll + dU alpha soll V   2 2 2
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   24.1 22.1 26.1
_09
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.3 14.3 18.3
_10
Pump speed r/min   1200 1200 1200
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   21.3 19.3 23.3
_11
Pump speed r/min   1200 1200 1200
U alpha soll + dU alpha soll V   2.3 2.3 2.3
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   53 52 54
_12
Pump speed r/min   1600 1600 1600
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   30.6 28.1 33.1
_13
Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.19 2.19 2.19
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   47.7 45.7 49.7
_14
Pump speed r/min   2400 2400 2400
U alpha soll + dU alpha soll V   2 2 2
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   36.2 33.7 38.7
_15
Pump speed r/min   2700 2700 2700
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   25.6 23.1 28.1
_16
Pump speed r/min   2700 2700 2700
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3
Stop lever angle
Pump speed r/min   320 320 320
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   3
Stop lever angle_02
Pump speed r/min   320 320 320
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   7.6
Remarks
Each cylinder
 
Stop lever angle_03
Pump speed r/min   320 320 320
U alpha soll + dU alpha soll V   3 3 3
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   0 0 0
Stop lever angle_04
Pump speed r/min   700 700 700
U alpha soll + dU alpha soll V   1.75 1.75 1.75
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
Stop lever angle_05
Pump speed r/min   2400 2400 2400
U alpha soll + dU alpha soll V   3.5 3.5 3.5
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Speed output
N=Measure the actual speed.
r/min   N+-8
0000001201
Pump speed r/min   1200 1200 1200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.3 2.3 2.3
Temperature output
Measure T = actual output temperature
degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.93 6.83 7.03
Pre-stroke mm   0.2 0.18 0.22

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104721-2002
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
----------

----------

0000001601 HARNESS & CONNECTOR

Test data 104721-2002
T.C.V. connector assembly specification (1)Ensure the GE harness is not twisted at section A. (2)Refer to diagram for direction of binder B. (3)Route the TCV harness in the direction indicated by the arrows in the figure and install the connector C.
----------

----------

0000001701 HARNESS & CONNECTOR

Test data 104721-2002
Connector and binder assembly specification (1)Assemble the connectors and clips in the order A, B, C, D, E, F and G. (2)At clip position F (at the bracket hole) clip the F.C.V. harness and the G.E. cable, paying attention to the clip's installation direction. (3)Ensure the harness slack at J does not exceed L1. (4)At K, the protective tube and the bracket must contact so that the FCV harness does not directly contact the bracket. (5)Clip the GE (sub, main), the FCV, the TCV and the P/U harnesses using clip G. A:F.C.V., Q adjustment connector B:Q adjustment resistor C:G.E. Connector D:Push type clip E:P/U Connector F:Clip position (bracket hole) G:Binder H:T.C.V. Connector
----------

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a=75deg L1=68mm L2=Max.27.5mm




Have questions with 104721-2002?





Group cross 104721-2002 ZEXEL

9 460 611 510 
 
INJECTION-PUMP ASSEMBLY
9 460 611 405 
 
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104721-2002  

104721-2003 
9 460 611 584 
 
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9 460 611 585 
 
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9 460 611 535 
 
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