104701-3001 ZEXEL 9 460 611 851 BOSCH INJECTION-PUMP ASSEMBLY 9460611851 1047013001


104701-3001 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 851 9460611851
ZEXEL 104701-3001 1047013001

Components :

0. INJECTION-PUMP ASSEMBLY 104701-3001
1. _
2. FUEL INJECTION PUMP 104601-3001
3. NUMBER PLATE 148636-0100
4. _ 479773-9820
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1401
8. Nozzle and Holder ME201844
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105078-0181
11. NOZZLE 105007-1350

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 148103-0400 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0520 DRIVE SHAFT
12/3. [1] 146201-0000 WOODRUFF KEY
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4820 CAM PLATE
30. [1] 146600-3000 O-RING
31. [1] 146300-1900 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-1100 SHIM D17.5&7.5T1.20
34. [1] 146306-1800 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-3000 O-RING
37. [1] 479773-9920 TIMER PISTON SENSOR
38. [2] 010206-2040 HEX-SOCKET-HEAD CAP SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0120 GUIDE PIN
50. [1] 146403-6120 HYDRAULIC HEAD
50. [1] 146403-6120 HYDRAULIC HEAD
50. [1] 146403-6120 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0700 COMPRESSION SPRING
58. [4] 146440-0720 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
123. [1] 146620-8800 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-1120 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0020 OVER FLOW VALVE
137. [3] 139512-0500 GASKET
138. [1] 146668-3220 INLET UNION
158. [1] 146614-6900 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
232. [1] 148613-1920 BRACKET
234. [1] 146620-2700 HEX-SOCKET-HEAD CAP SCREW
236. [1] 146620-2700 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
244. [1] 148613-2420 BRACKET
245. [3] 139512-0500 GASKET
246. [1] 139812-0500 EYE BOLT
247. [1] 146668-5220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
282. [1] 139006-4400 BLEEDER SCREW
504. [1] 146649-5100 RESISTER
505. [1] 148530-1420 GOVERNOR;ELECTRIC
506. [3] 146620-8900 FLAT-HEAD SCREW
515. [1] 106144-1040 TIMING CONTROL VALVE
515/12. [1] 161440-3800 O-RING
515/13. [1] 161440-3700 O-RING
516. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
531. [1] 479773-9820 PULSE GENERATOR
800S. [1] 148009-0620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
878S. [1] 148600-1300 SEAL RING
906. [1] 148636-0100 NAMEPLATE
908. [1] 148621-0000 UNION NUT
910S. [1] 146600-4520 PARTS SET
910S. [1] 146600-4520 PARTS SET
911S. [1] 479773-9820 PULSE GENERATOR
912S. [1] 139508-0200 GASKET D11.4&8.2T1
913S. [1] 146422-0300 BLEEDER SCREW
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
914S. [1] 146699-0020 VALVE SET
916S. [1] 025804-1610 WOODRUFF KEY
941. [1] 148600-2500 O-RING
942. [1] 148611-0000 PLATE
943. [2] 148621-0200 PLAIN WASHER
944. [2] 148621-0100 UNION NUT
945. [1] 148615-0000 TOOTHED GEAR

Include in #2:

104701-3001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 851 9460611851
ZEXEL 104701-3001 1047013001


Zexel num
Bosch num
Firm num
Name
104701-3001 
104701-3002 
9 460 611 851 
   
INJECTION-PUMP ASSEMBLY
* K 11CL COVEC 4 COVEC

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   133 133 136
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Manual controller assembly   105782-8280
Manual controller   105782-8270
Wire harness   407980-2390
Intermediate harness   407980-2400
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Pump chamber pressure kPa   588.5 559 618
Pump chamber pressure kgf/cm2   6 5.7 6.3
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Pump chamber pressure kPa   588 549 627
Pump chamber pressure kgf/cm2   6 5.6 6.4
Governor adjustment_04
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Pump chamber pressure kPa   726 677 775
Pump chamber pressure kgf/cm2   7.4 6.9 7.9
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   8.6 8.4 8.8
Basic   *
Boost compensator adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   3 0.9 5.1
Boost compensator adjustment_03
Pump speed r/min   350 350 350
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   6.3 4.2 8.4
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   8.6 8.3 8.9
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   80 80 80
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   3.6 2 5.2
Boost compensator adjustment_06
Pump speed r/min   1800 1800 1800
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   9.75 9.3 10.2
Boost compensator adjustment_07
Pump speed r/min   2300 2300 2300
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.81 2.81 2.81
Timer stroke mm   0 0 0
Timer adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.81 2.81 2.81
Vtps V   0.77 0.45 1.09
Basic   *
Timer adjustment_02
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.81 2.81 2.81
Vtps V   0.77 0.45 1.09
Timer adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Vtps V   3.704 3.3 4.108
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Overflow quantity cm3/min   560 430 690
0000000901
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.81 2.81 2.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   83.8 83.3 84.3
Difference in delivery mm3/st.   6
Basic   *
_02
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   2.17 2.17 2.17
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   24.2 20.7 27.7
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
Confirmation of difference in delivery
 
_03
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   3.15 3.15 3.15
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   68.2 58.2 78.2
_04
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   2.17 2.17 2.17
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   24.2 20.7 27.7
_05
Pump speed r/min   600 600 600
U alpha soll + dU alpha soll V   2.56 2.56 2.56
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   62.1 59.1 65.1
_06
Pump speed r/min   750 750 750
U alpha soll + dU alpha soll V   2.5 2.5 2.5
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   59.3 56.3 62.3
_07
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   2.77 2.77 2.77
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   80.8 77.8 83.8
_08
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.81 2.81 2.81
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   83.8 82.8 84.8
_09
Pump speed r/min   1500 1500 1500
U alpha soll + dU alpha soll V   2.87 2.87 2.87
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   87.7 84.7 90.7
_10
Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.72 2.72 2.72
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   74.8 71.8 77.8
_11
Pump speed r/min   2450 2450 2450
U alpha soll + dU alpha soll V   1.72 1.72 1.72
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   24.4 21.4 27.4
Stop lever angle
Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.72 2.72 2.72
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Speed output
N=Measure the actual speed.
r/min   N+-8
0000001201
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.81 2.81 2.81
Temperature output
Measure T = actual output temperature
degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.62 5.52 5.72
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104701-3001
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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Have questions with 104701-3001?





Group cross 104701-3001 ZEXEL

Mitsubishi 

9 460 611 722 
ME202093 
INJECTION-PUMP ASSEMBLY
4M40
104701-3001  

104701-3002 
9 460 611 851 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 611 852 
ME202411 
INJECTION-PUMP ASSEMBLY
4M40
9 460 611 402 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 613 861 
ME202651 
INJECTION-PUMP ASSEMBLY
4M40TI
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