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104701-2010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047012010


104701-2010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104701-2010 1047012010

Cross reference number

ZEXEL 104701-2010 1047012010


Zexel num
Bosch num
Firm num
Name
104701-2010 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   617.5 588 647
Pump chamber pressure kgf/cm2   6.3 6 6.6
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   618 579 657
Pump chamber pressure kgf/cm2   6.3 5.9 6.7
Governor adjustment_04
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   755 706 804
Pump chamber pressure kgf/cm2   7.7 7.2 8.2
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4.1 3.9 4.3
Basic   *
Boost compensator adjustment_02
Pump speed r/min   500 500 500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.4 5.4 9.4
Boost compensator adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   8.1 6.1 10.1
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4.1 3.8 4.4
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   0 0 0
Boost compensator adjustment_06
Pump speed r/min   1500 1500 1500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   9.75 9.3 10.2
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Overflow quantity cm3/min   600 470 730
0000000901
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.8 2.8 2.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   80.5 80 81
Difference in delivery mm3/st.   5
Basic   *
_02
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7 4 10
Difference in delivery mm3/st.   2
Basic   *
Remarks
Confirmation of difference in delivery  
_03
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1.66 1.66 1.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.1 13.6 18.6
Difference in delivery mm3/st.   5
Basic   *
Remarks
Confirmation of difference in delivery  
_04
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   3.5 3.5 3.5
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   83.3 73.3 93.3
_05
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7 4 10
_06
Pump speed r/min   500 500 500
U alpha soll + dU alpha soll V   2.49 2.49 2.49
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   50.1 48.1 52.1
_07
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   1.86 1.86 1.86
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   15.4 13.4 17.4
_08
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   2.62 2.62 2.62
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   64.4 62.4 66.4
_09
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   1.85 1.85 1.85
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.6 14.6 18.6
_10
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.8 2.8 2.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   80.5 79.5 81.5
_11
Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.58 2.58 2.58
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   63.7 61.7 65.7
_12
Pump speed r/min   2250 2250 2250
U alpha soll + dU alpha soll V   2.43 2.43 2.43
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   54.3 51.8 56.8
_13
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1.66 1.66 1.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.1 13.6 18.6
_14
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3
Stop lever angle
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   0 0 0
Stop lever angle_02
Pump speed r/min   2250 2250 2250
U alpha soll + dU alpha soll V   2.43 2.43 2.43
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Speed output
N=Measure the actual speed. r/min   N+-8
0000001201
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.8 2.8 2.8
Temperature output
Measure T = actual output temperature degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.62 5.52 5.72
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104701-2010
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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