104701-2002 ZEXEL 9 460 611 911 BOSCH INJECTION-PUMP ASSEMBLY 9460611911 1047012002


104701-2002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 911 9460611911
ZEXEL 104701-2002 1047012002

Components :

0. INJECTION-PUMP ASSEMBLY 104701-2002
1. _
2. FUEL INJECTION PUMP 104601-2002
3. NUMBER PLATE 148633-0900
4. _
5. CAPSULE
6. ADJUSTING DEVICE 105148-8003
7. NOZZLE AND HOLDER ASSY 105148-1221
8. Nozzle and Holder 16600-63G01
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1210

Scheme ###:

6. [1] 146100-0020 SUPPLY PUMP
9. [1] 148103-0300 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0620 DRIVE SHAFT
12/3. [1] 146201-0000 WOODRUFF KEY
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0220 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4520 CAM PLATE
30. [1] 146600-3000 O-RING
31. [1] 146300-1900 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146306-2100 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-3000 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0120 GUIDE PIN
50. [1] 146403-6120 HYDRAULIC HEAD
50. [1] 146403-6120 HYDRAULIC HEAD
50. [1] 146403-6120 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0700 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
123. [1] 146620-8800 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-1120 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0020 OVER FLOW VALVE
137. [3] 139512-0200 GASKET D18.5&12.2T1.00
138. [1] 146668-0320 INLET UNION
158. [1] 146614-6900 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
230. [1] 148613-0900 BRACKET
236. [1] 146620-2700 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
244. [1] 020145-1040 BLEEDER SCREW
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146668-0720 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
504/1. [1] 146649-4500 RESISTER
504/1. [1] 146649-4600 RESISTER
504/1. [1] 146649-4700 RESISTER
504/1. [1] 146649-4800 RESISTER
504/1. [1] 146649-4900 RESISTER
504/1. [1] 146649-5000 RESISTER
504/1. [1] 146649-5100 RESISTER
504/1. [1] 146649-5200 RESISTER
504/1. [1] 146649-5300 RESISTER
504/1. [1] 146649-5400 RESISTER
504/1. [1] 146649-5500 RESISTER
504/1. [1] 146649-5600 RESISTER
504/1. [1] 146649-5700 RESISTER
505. [1] 148531-0720 GOVERNOR;ELECTRIC
506. [3] 146620-8900 FLAT-HEAD SCREW
509. [1] 148600-1300 SEAL RING
515. [1] 106144-1051 TIMING CONTROL VALVE
515/12. [1] 161440-3800 O-RING
515/13. [1] 161440-3700 O-RING
516. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
531. [1] 479773-4422 PULSE GENERATOR
800S. [1] 148009-0320 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
906. [1] 148633-0900 NAMEPLATE

Include in #2:

104701-2002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 911 9460611911
ZEXEL 104701-2002 1047012002


Zexel num
Bosch num
Firm num
Name
104701-2002 
104701-2003 
9 460 611 911 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   617.5 588 647
Pump chamber pressure kgf/cm2   6.3 6 6.6
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   618 579 657
Pump chamber pressure kgf/cm2   6.3 5.9 6.7
Governor adjustment_04
Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   755 706 804
Pump chamber pressure kgf/cm2   7.7 7.2 8.2
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4.1 3.9 4.3
Basic   *
Boost compensator adjustment_02
Pump speed r/min   500 500 500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.4 5.4 9.4
Boost compensator adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   8.1 6.1 10.1
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4.1 3.8 4.4
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   0 0 0
Boost compensator adjustment_06
Pump speed r/min   1500 1500 1500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   9.75 9.3 10.2
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Overflow quantity cm3/min   600 470 730
0000000901
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.8 2.8 2.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   80.5 80 81
Difference in delivery mm3/st.   5
Basic   *
_02
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7 4 10
Difference in delivery mm3/st.   2
Basic   *
Remarks
Confirmation of difference in delivery
 
_03
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1.66 1.66 1.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.1 13.6 18.6
Difference in delivery mm3/st.   5
Basic   *
Remarks
Confirmation of difference in delivery
 
_04
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   3.5 3.5 3.5
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   83.3 73.3 93.3
_05
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   7 4 10
_06
Pump speed r/min   500 500 500
U alpha soll + dU alpha soll V   2.49 2.49 2.49
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   50.1 48.1 52.1
_07
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   1.86 1.86 1.86
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   15.4 13.4 17.4
_08
Pump speed r/min   800 800 800
U alpha soll + dU alpha soll V   2.62 2.62 2.62
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   64.4 62.4 66.4
_09
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   1.85 1.85 1.85
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.6 14.6 18.6
_10
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.8 2.8 2.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   80.5 79.5 81.5
_11
Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.58 2.58 2.58
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   63.7 61.7 65.7
_12
Pump speed r/min   2250 2250 2250
U alpha soll + dU alpha soll V   2.43 2.43 2.43
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   54.3 51.8 56.8
_13
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1.66 1.66 1.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   16.1 13.6 18.6
_14
Pump speed r/min   2500 2500 2500
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3
Stop lever angle
Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.89 1.89 1.89
TCV duty (%) F TCV 60Hz %   0 0 0
Average injection quantity cm3/min   0 0 0
Stop lever angle_02
Pump speed r/min   2250 2250 2250
U alpha soll + dU alpha soll V   2.43 2.43 2.43
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Speed output
N=Measure the actual speed.
r/min   N+-8
0000001201
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.8 2.8 2.8
Temperature output
Measure T = actual output temperature
degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.62 5.52 5.72
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104701-2002
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
----------

----------

0000001601 HARNESS & CONNECTOR

Test data 104701-2002
Corrugated tube assembly specification (1)Maintain the corrugated tube so that the dimension of the end of the connector and the end of the corrugated are as shown in the figure (2)Wrap black vinyl tape 4 times around the end of the corrugated tube to fix the tube. A:RS03M-GY B:RS08M-GY C:RS08M-B D:Q adjustment resistor E:Corrugated tube J:PVC tape
----------

----------
L1=50+-10mm L2=40+-10mm L3=50+-10mm

0000001701 HARNESS & CONNECTOR

Test data 104701-2002
Injection quantity adjustment compensation resistor assembly standards (1)Fix the injection quantity adjustment compensation resistor (Q adjustment resistor) using clips. (2)After fixing the corrugated tube, fix the clip (attached to the Q adjustment resistor) in the direction shown by the arrow in the figure (each connector clip side) at the position where the standard dimension from the end of the corrugated tube is L1. (3)After confirming that the Q adjustment resistor is fixed in the position as shown by the arrow in diagram, cut off the excess clip to leave L2. A:End of corrugated tube B:Injection quantity adjustment compensation resistor (Q adjustment resistor) C:After attaching the clip to the Q adjustment resistor, fix the corrugated tube. K:Figure shown by arrow
----------

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L1=45+-10mm L2=(10mm)




Have questions with 104701-2002?





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