104701-1004 ZEXEL 9 460 611 327 BOSCH INJECTION-PUMP ASSEMBLY 9460611327 1047011004 8971242463


104701-1004 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 327 9460611327
ZEXEL 104701-1004 1047011004
ISUZU 8971242463 8971242463

Components :

0. INJECTION-PUMP ASSEMBLY 104701-1004
1. _
2. FUEL INJECTION PUMP 104601-1004
3. NUMBER PLATE 146966-7400
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2264
8. Nozzle and Holder 8-97021-474-2
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1120
11. NOZZLE 105007-1240

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 148103-0400 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0520 DRIVE SHAFT
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4420 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-1900 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-1100 SHIM
34. [1] 146306-1800 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 479773-4320 TIMER PISTON SENSOR
38. [2] 010206-2040 HEX-SOCKET-HEAD CAP SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146403-6620 HYDRAULIC HEAD
50. [1] 146403-6620 HYDRAULIC HEAD
50. [1] 146403-6620 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0700 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
123. [1] 146620-8800 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-3220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0020 OVER FLOW VALVE
137. [3] 139512-0500 GASKET
138. [1] 148610-0620 INLET UNION
158. [1] 146614-6900 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
230. [1] 148613-1420 BRACKET
236. [1] 146620-2700 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-0120 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 139812-0500 EYE BOLT
246. [1] 139812-0500 EYE BOLT
247. [1] 146605-6120 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 148612-0520 BRACKET
276. [2] 010210-1640 HEX-SOCKET-HEAD CAP SCREW
282. [1] 139006-4400 BLEEDER SCREW
504/1. [1] 146649-4500 RESISTER NO. 1 0.18K:OHM
504/1. [1] 146649-4600 RESISTER NO. 2 0.30K:OHM
504/1. [1] 146649-4700 RESISTER NO. 3 0.43K:OHM
504/1. [1] 146649-4800 RESISTER NO. 4 0.62K:OHM
504/1. [1] 146649-4900 RESISTER NO. 5 0.82K:OHM
504/1. [1] 146649-5000 RESISTER NO. 6 1.10K:OHM
504/1. [1] 146649-5100 RESISTER NO. 7 1.50K:OHM
504/1. [1] 146649-5200 RESISTER NO. 8 2.00K:OHM
504/1. [1] 146649-5300 RESISTER NO. 9 2.70K:OHM
504/1. [1] 146649-5400 RESISTER NO.10 3.90K:OHM
504/1. [1] 146649-5500 RESISTER NO.11 5.60K:OHM
504/1. [1] 146649-5600 RESISTER NO.12 8.20K:OHM
504/1. [1] 146649-5700 RESISTER NO.13 15.00K:OHM
505. [1] 148530-0920 GOVERNOR;ELECTRIC
506. [3] 146620-8900 FLAT-HEAD SCREW
515. [1] 106144-1062 TIMING CONTROL VALVE
515/7. [1] 161440-3800 O-RING
515/8. [1] 161440-3700 O-RING
516. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW
530. [1] 148650-0000 BINDER
531. [1] 479773-7220 PULSE GENERATOR
800S. [1] 148009-0220 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
810S. [1] 146600-4620 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
855S. [1] 148530-2323 GOVERNOR;ELECTRIC
856S. [1] 146600-4720 REPAIR SET
878S. [1] 148600-1300 SEAL RING
906. [1] 146966-7400 NAMEPLATE

Include in #2:

104701-1004 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 327 9460611327
ZEXEL 104701-1004 1047011004
ISUZU 8971242463 8971242463


Zexel num
Bosch num
Firm num
Name
104701-1004 
9 460 611 327 
8971242463  ISUZU
INJECTION-PUMP ASSEMBLY
4JG2-TC K 11CL INJECTION PUMP ASSY COVEC 4 COVEC

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Governor adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   588.5 559 618
Pump chamber pressure kgf/cm2   6 5.7 6.3
Basic   *
Governor adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3
Governor adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   588 549 627
Pump chamber pressure kgf/cm2   6 5.6 6.4
Governor adjustment_04
Pump speed r/min   1800 1800 1800
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   706 657 755
Pump chamber pressure kgf/cm2   7.2 6.7 7.7
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   8.6 8.4 8.8
Basic   *
Boost compensator adjustment_02
Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   2.5 0.4 4.6
Boost compensator adjustment_03
Pump speed r/min   500 500 500
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.5 5.4 9.6
Boost compensator adjustment_04
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   8.6 8.3 8.9
Boost compensator adjustment_05
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4.5 3.4 5.6
Boost compensator adjustment_06
Pump speed r/min   1800 1800 1800
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   9.75 9.3 10.2
Boost compensator adjustment_07
Pump speed r/min   2300 2300 2300
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   0 0 0
Timer adjustment
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638
Basic   *
Timer adjustment_02
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638
Timer adjustment_03
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Vtps V   2.09 1.867 2.313
Speed control lever angle
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Overflow quantity cm3/min   560 430 690
0000000901
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.86 2.86 2.86
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   84.4 83.9 84.9
Difference in delivery mm3/st.   4.5
Basic   *
_02
Pump speed r/min   360 360 360
U alpha soll + dU alpha soll V   1.73 1.73 1.73
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   12.7 9.7 15.7
Difference in delivery mm3/st.   2
Basic   *
Remarks
Confirmation of difference in delivery
 
_03
Pump speed r/min   1800 1800 1800
U alpha soll + dU alpha soll V   2.93 2.93 2.93
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   84.1 81.1 87.1
Difference in delivery mm3/st.   10
Basic   *
Remarks
Confirmation of difference in delivery
 
_04
Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   2.86 2.86 2.86
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   81.8 71.8 91.8
_05
Pump speed r/min   360 360 360
U alpha soll + dU alpha soll V   1.73 1.73 1.73
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   12.7 9.2 16.2
_06
Pump speed r/min   500 500 500
U alpha soll + dU alpha soll V   2.5 2.5 2.5
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   65.75 62.5 69
_07
Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.86 2.86 2.86
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   84.4 83.4 85.4
_08
Pump speed r/min   1800 1800 1800
U alpha soll + dU alpha soll V   2.93 2.93 2.93
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   84.1 80.6 87.6
_09
Pump speed r/min   2300 2300 2300
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3
Stop lever angle
Pump speed r/min   1800 1800 1800
U alpha soll + dU alpha soll V   2.93 2.93 2.93
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0
0000001101
Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Speed output
N=Measure the actual speed.
r/min   N+-8
0000001201
Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.86 2.86 2.86
Temperature output
Measure T = actual output temperature
degC   T+-5
0000001301
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Test data 104701-1004
Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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0000001601 HARNESS & CONNECTOR

Test data 104701-1004
Connector and binder assembly specification (1)Assemble the connectors and clips in the order A, B, C, D, E, F and G. (2)Run A and B's connectors under C's harness at J and fix. (3)After confirming that A and B's harness is routed under C's harness, fix clip F. (4)Confirm that E's harness connector harness is routed above C's harness at K and then fix it. A:P/U Connector B:T.P.S. Connector C:G.E. Connector D:Q adjustment connector E:T.C.V. Connector F:Push type clip G:Clip for GE.
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Have questions with 104701-1004?





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