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104700-9100 ZEXEL 9 460 614 122 BOSCH INJECTION-PUMP ASSEMBLY


104700-9100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 122 9460614122
ZEXEL 104700-9100 1047009100

Components :

0. INJECTION-PUMP ASSEMBLY 104700-9100
1. _
2. FUEL INJECTION PUMP 104600-9100
3. NUMBER PLATE 148643-1600
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 148103-0400 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 148200-0520 DRIVE SHAFT
17. [1] 146204-0000 PLAIN WASHER
20. [1] 148210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-4320 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-1900 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-1100 SHIM
34. [1] 146306-1800 COMPRESSION SPRING
34B. [1] 146306-2100 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 479766-1420 TIMER PISTON SENSOR
38. [2] 146622-1200 HEX-SOCKET-HEAD CAP SCREW
39. [1] 146310-5600 COVER
40. [2] 146622-1300 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0600 GUIDE PIN
50. [1] 146403-8720 HYDRAULIC HEAD
50. [1] 146403-8720 HYDRAULIC HEAD
50. [1] 146403-8720 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0801 COMPRESSION SPRING
58. [4] 146440-3120 FITTING
60. [3] 146622-1800 FLAT-HEAD SCREW
123. [1] 146622-0900 FLAT-HEAD SCREW
130. [1] 146421-1920 CAPSULE
130/2. [1] 139508-0200 GASKET
130/3. [1] 146422-0700 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-3520 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 148120-0320 OVER FLOW VALVE
137. [3] 139512-0500 GASKET
138. [1] 146669-5821 INLET UNION
158. [1] 146663-5500 SPACER BUSHING
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
230. [1] 148613-6620 BRACKET
236. [1] 146622-1400 HEX-SOCKET-HEAD CAP SCREW
237. [1] 146622-1500 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146688-3720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-1000 EYE BOLT
247. [1] 146669-6821 INLET UNION
248. [1] 146663-5600 SPACER BUSHING
275. [1] 148612-1600 BRACKET
276. [2] 146622-1700 BLEEDER SCREW
278. [2] 146663-5700 SPACER BUSHING
282. [1] 146622-1900 BLEEDER SCREW
504/1. [1] 146649-4500 RESISTER NO. 1 0.18K:OHM
504/1. [1] 146649-4600 RESISTER NO. 2 0.30K:OHM
504/1. [1] 146649-4700 RESISTER NO. 3 0.43K:OHM
504/1. [1] 146649-4800 RESISTER NO. 4 0.62K:OHM
504/1. [1] 146649-4900 RESISTER NO. 5 0.82K:OHM
504/1. [1] 146649-5000 RESISTER NO. 6 1.10K:OHM
504/1. [1] 146649-5100 RESISTER NO. 7 1.50K:OHM
504/1. [1] 146649-5200 RESISTER NO. 8 2.00K:OHM
504/1. [1] 146649-5300 RESISTER NO. 9 2.70K:OHM
504/1. [1] 146649-5400 RESISTER NO.10 3.90K:OHM
504/1. [1] 146649-5500 RESISTER NO.11 5.60K:OHM
504/1. [1] 146649-5600 RESISTER NO.12 8.20K:OHM
504/1. [1] 146649-5700 RESISTER NO.13 15.00K:OHM
505. [1] 148530-4120 GOVERNOR;ELECTRIC
506. [3] 146622-1000 FLAT-HEAD SCREW
515. [1] 106144-1071 TIMING CONTROL VALVE
515/7. [1] 161440-3800 O-RING
515/8. [1] 161440-3700 O-RING
516. [2] 146622-1600 HEX-SOCKET-HEAD CAP SCREW
530. [3] 148650-0000 BINDER
531. [1] 479766-1120 PULSE GENERATOR
531/6. [1] 479773-6500 O-RING
535. [1] 148650-0300 TAPE 1500MM
536. [1] 148650-3300 TUBE
538. [2] 148650-3400 BINDER
551. [1] 146659-9500 CLAMPING BAND
552. [1] 014110-8442 LOCKING WASHER
553. [1] 010208-1242 HEX-SOCKET-HEAD CAP SCREW
800S. [1] 148009-0620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
810S. [1] 146600-4620 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
878S. [1] 148600-1300 SEAL RING
906. [1] 148643-1600 NAMEPLATE

Include in #2:

104700-9100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 614 122 9460614122
ZEXEL 104700-9100 1047009100


Zexel num Bosch num Firm num Firm Name
104700-9100  9 460 614 122      INJECTION-PUMP ASSEMBLY
4D56TCI 11CL INJECTION PUMP ASSY COVEC 4 COVEC
104700-9100  9 460 614 122  3310542700  HYUNDAI INJECTION-PUMP ASSEMBLY
4D56TCI K 11CL INJECTION PUMP ASSY COVEC 4 COVEC

Calibration Data:



Adjustment conditions Test oil   ISO4113orSAEJ967d
1404 Test oil
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe mm   2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)   R
Right


Governor adjustment Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   598 569 627
Pump chamber pressure kgf/cm2   6.1 5.8 6.4
Basic   *


Governor adjustment_02 Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   294 294
Pump chamber pressure kgf/cm2   3 3


Governor adjustment_03 Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   598 559 637
Pump chamber pressure kgf/cm2   6.1 5.7 6.5


Governor adjustment_04 Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Pump chamber pressure kPa   735 686 784
Pump chamber pressure kgf/cm2   7.5 7 8


Boost compensator adjustment Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.7 7.5 7.9
Basic   *


Boost compensator adjustment_02 Pump speed r/min   100 100 100
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   1.8 0.3 3.3


Boost compensator adjustment_03 Pump speed r/min   350 350 350
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   5.2 3.1 7.3


Boost compensator adjustment_04 Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   7.7 7.4 8


Boost compensator adjustment_05 Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   70 70 70
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   4 1.9 6.1


Boost compensator adjustment_06 Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   9.75 9.3 10.2


Boost compensator adjustment_07 Pump speed r/min   2000 2000 2000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Timer stroke mm   0 0 0


Timer adjustment Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638
Basic   *


Timer adjustment_02 Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   0 0 0
U alpha soll V   2.7 2.7 2.7
Vtps V   0.51 0.382 0.638


Timer adjustment_03 Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Vtps V   1.925 1.702 2.148


Speed control lever angle Pump speed r/min   1000 1000 1000
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Overflow quantity cm3/min   550 420 680


0000000901 Pump speed r/min   1250 1250 1250
U alpha soll + dU alpha soll V   2.83 2.83 2.83
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   68.8 68.3 69.3
Difference in delivery mm3/st.   3.5
Basic   *


_02 Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   12.8 9.8 15.8
Difference in delivery mm3/st.   2.5
Basic   *
Remarks  
Confirmation of difference in delivery


_03 Pump speed r/min   2575 2575 2575
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   18.3 15.8 20.8
Difference in delivery mm3/st.   5.5
Basic   *
Remarks  
Confirmation of difference in delivery


_04 Pump speed r/min   100 100 100
U alpha soll + dU alpha soll V   2.9 2.9 2.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   51.4 41.4 61.4


_05 Pump speed r/min   375 375 375
U alpha soll + dU alpha soll V   1.9 1.9 1.9
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   12.8 9.8 15.8


_06 Pump speed r/min   500 500 500
U alpha soll + dU alpha soll V   2.46 2.46 2.46
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   45.6 43.1 48.1


_07 Pump speed r/min   750 750 750
U alpha soll + dU alpha soll V   2.68 2.68 2.68
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   60.1 57.6 62.6


_08 Pump speed r/min   1000 1000 1000
U alpha soll + dU alpha soll V   2.84 2.84 2.84
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   70.7 68.2 73.2


_09 Pump speed r/min   1250 1250 1250
U alpha soll + dU alpha soll V   2.83 2.83 2.83
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   68.8 67.8 69.8


_10 Pump speed r/min   1500 1500 1500
U alpha soll + dU alpha soll V   2.78 2.78 2.78
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   66.5 64 69


_11 Pump speed r/min   1750 1750 1750
U alpha soll + dU alpha soll V   2.72 2.72 2.72
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   61.7 59.2 64.2


_12 Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.66 2.66 2.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   59 56.5 61.5


_13 Pump speed r/min   2575 2575 2575
U alpha soll + dU alpha soll V   1.8 1.8 1.8
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   18.3 15.8 20.8


_14 Pump speed r/min   2575 2575 2575
U alpha soll + dU alpha soll V   1 1 1
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity mm3/st.   3


Stop lever angle Pump speed r/min   2000 2000 2000
U alpha soll + dU alpha soll V   2.66 2.66 2.66
TCV duty (%) F TCV 60Hz %   100 100 100
Average injection quantity cm3/min   0 0 0


0000001101 Pump speed r/min   200 200 200
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.7 2.7 2.7
Speed output r/min   N+-8
N=Measure the actual speed.


0000001201 Pump speed r/min   1250 1250 1250
TCV duty (%) F TCV 60Hz %   100 100 100
U alpha soll V   2.73 2.73 2.73
Temperature output degC   T+-5
Measure T = actual output temperature


0000001301 Max. applied voltage V   8 8 8
Test voltage V   13 12 14


0000001401 K dimension mm   3.3 3.2 3.4
KF dimension mm   5.9 5.8 6
Pre-stroke mm   0.1 0.08 0.12

Test data Ex:



Injection timing adjustment Comp. resistor/voltage

Test data 104700-9100 Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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0000001601 HARNESS & CONNECTOR

Test data 104700-9100 T.C.V. connector assembly specification (1)Ensure the GE cable is not twisted at section A. (2)Refer to diagram for direction of connector B. (3)Route the TCV harnes C in the direction indicated by the arrows in the figure and install the connector.
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0000001701 HARNESS & CONNECTOR

Test data 104700-9100 Harness position specification (1)Where each pump sensor side harness comes out, attach protective tube to the sensor side (except for the FCV grommet position) so that the lead wires are not exposed or visible. (2)Make the GE cable's protective tube L1. (3)Fix the harness using black vinyl tape to the dimensions shown in the figure. A = GE, TCV, Q adjustment B=NP,FCV C=TPS D = black vinyl tape
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a=(75deg) L1=Max.15mm L2=(20mm) L3=110+-10mm L4=80+-10mm L5=70+-10mm



0000001801 HARNESS & CONNECTOR

Test data 104700-9100 Corrugated tube assembly specification (1)Make the end of the corrugated tube L1 and wrap it in black vinyl tape (L2, L3) to fix it. (2)Confirm that the corrugated tube dimension is L4, wrap it in black vinyl tape (L5, L6) and fix it. (3)Refer to the illustration for the position of the corrugated tube slit. A = end of corrugated tube B = position of corrugated tube's slit
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L1=135+-10mm L2=(30mm) L3=(25mm) L4=450+-10mm L5=(20mm) L6=(30mm) a=45deg



0000001901 HARNESS & CONNECTOR

Test data 104700-9100 Harness fixing specification (1)At the tape position J at dimension L2 from the rear end of the connector, and the dimension L1 from the metal end of the clip B, fix using the socket head bolt and the spring washer. (2)Clip the GE cable and the FCV harness using clip E, the GE cable and the FCV-TCV harness using clip F, and the TPS-NP harness using clip G. (3)Attach the binder G after ensuring that the TPS cover H is not loose. B = clip D = socket head bolt E = binder F = binder G=Binder H = TPS cover J = tape position
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L1=450+-10mm L2=110mm T1=9.8~13.7N-m(1.0~1.4kgf-m)



0000002001 HARNESS & CONNECTOR

Test data 104700-9100 Vinyl tape assembly specification Wrap with black vinyl tape (at 5 positions) from the end of the clip's metal portion at the positions shown in the figure (dimensions indicated). A = black vinyl tape
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L1=55+-10mm L2=130+-10mm L3=205+-10mm L4=280+-10mm L5=340+-10mm L6=(20mm)



0000002101 HARNESS & CONNECTOR

Test data 104700-9100 Binder union specification (1)Attach binder. (2)Be careful of B's orientation. (3)Cut off excess binder
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L1=267.5+-10mm L2=127.5+-10mm L3=Max.10mm



0000002201 HARNESS & CONNECTOR

Vinyl tape assembly specification 2. Wrap each connector's lead wires where they leave the connector with black vinyl tape. After completing all of the procedures, ensure no lead wires are exposed after routing the harness.
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Group cross 104700-9100 ZEXEL

104700-9100  9 460 614 122    INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9100  9 460 614 122  3310542700  INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9101 
104700-9102  9 460 614 197    INJECTION-PUMP ASSEMBLY
104700-9102  9 460 615 067    INJECTION-PUMP ASSEMBLY
4D56TCI

Hyundai 

104700-9102 
104700-9103  9 460 615 067  3310542700  INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9103  9 460 615 068  3310542700  INJECTION-PUMP ASSEMBLY
4D56TCI
104700-9103  9 460 615 068  3310542701  INJECTION-PUMP ASSEMBLY
4D56TCI
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