104700-3001 ZEXEL 9 460 611 401 BOSCH INJECTION-PUMP ASSEMBLY 9460611401 1047003001 md342303

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Information injection-pump assembly

BOSCH 9 460 611 401 9460611401

ZEXEL 104700-3001 1047003001

MITSUBISHI MD342303 md342303

Components :

0.	INJECTION-PUMP ASSEMBLY	104700-3001
1.	_
2.	FUEL INJECTION PUMP	104600-3001
3.	NUMBER PLATE	148641-0800
4.	_	479773-9821
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105148-1311
8.	Nozzle and Holder	ME201844
9.	Open Pre:MPa(Kqf/cm2)	14.7{150}
10.	NOZZLE-HOLDER	105078-0181
11.	NOZZLE	105007-1300

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	148103-0400	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	148200-0520	DRIVE SHAFT
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	148210-0120	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-2120	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-1300	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
33/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
33/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
33/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
33/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
33/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
34.	[1]	146306-1800	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	479765-1620	TIMER PISTON SENSOR
38.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0500	GUIDE PIN
50.	[1]	146403-8420	HYDRAULIC HEAD
50.	[1]	146403-8420	HYDRAULIC HEAD
50.	[1]	146403-8420	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET
55.	[4]	146430-0320	DELIVERY-VALVE ASSEMBLY VE4
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0320	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
123.	[1]	146620-8800	FLAT-HEAD SCREW
130.	[1]	146421-1020	CAPSULE
130/2.	[1]	139508-0200	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-3220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	148120-0020	OVER FLOW VALVE
137.	[3]	139512-0500	GASKET
138.	[1]	146669-2620	INLET UNION
158.	[1]	146614-6900	SPACER BUSHING
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
232.	[1]	148613-3520	BRACKET
234.	[1]	146620-2700	HEX-SOCKET-HEAD CAP SCREW
236.	[2]	146620-2700	HEX-SOCKET-HEAD CAP SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
243.	[1]	146621-4901	UNION NUT
244.	[1]	148613-3600	BRACKET
245.	[3]	139512-0500	GASKET
246.	[1]	139812-0500	EYE BOLT
247.	[1]	146669-2920	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
253.	[1]	139006-5700	BLEEDER SCREW
275.	[1]	148612-1400	BRACKET
276.	[2]	010010-2840	BLEEDER SCREW
278.	[2]	146616-8501	SPACER BUSHING
282.	[1]	139006-4400	BLEEDER SCREW
504/1.	[1]	146649-4500	RESISTER NO. 1 0.18K:OHM
504/1.	[1]	146649-4600	RESISTER NO. 2 0.30K:OHM
504/1.	[1]	146649-4700	RESISTER NO. 3 0.43K:OHM
504/1.	[1]	146649-4800	RESISTER NO. 4 0.62K:OHM
504/1.	[1]	146649-4900	RESISTER NO. 5 0.82K:OHM
504/1.	[1]	146649-5000	RESISTER NO. 6 1.10K:OHM
504/1.	[1]	146649-5100	RESISTER NO. 7 1.50K:OHM
504/1.	[1]	146649-5200	RESISTER NO. 8 2.00K:OHM
504/1.	[1]	146649-5300	RESISTER NO. 9 2.70K:OHM
504/1.	[1]	146649-5400	RESISTER NO.10 3.90K:OHM
504/1.	[1]	146649-5500	RESISTER NO.11 5.60K:OHM
504/1.	[1]	146649-5600	RESISTER NO.12 8.20K:OHM
504/1.	[1]	146649-5700	RESISTER NO.13 15.00K:OHM
505.	[1]	148530-2521	GOVERNOR;ELECTRIC
506.	[3]	146620-8900	FLAT-HEAD SCREW
515.	[1]	106144-1071	TIMING CONTROL VALVE
515/7.	[1]	161440-3800	O-RING
515/8.	[1]	161440-3700	O-RING
516.	[2]	010206-1440	HEX-SOCKET-HEAD CAP SCREW
530.	[2]	148650-0000	BINDER
531.	[1]	479773-9821	PULSE GENERATOR
531/6.	[1]	479773-6500	O-RING
800S.	[1]	148009-0620	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
810S.	[1]	146600-4620	REPAIR SET
821S.	[1]	146210-5720	ROLLER SET
878S.	[1]	148600-1300	SEAL RING
906.	[1]	148641-0800	NAMEPLATE
910S.	[1]	146600-4520	PARTS SET
910S.	[1]	146600-4520	PARTS SET
911S.	[1]	479773-9821	PULSE GENERATOR
911S/6.	[1]	479773-6500	O-RING
912S.	[1]	139508-0200	GASKET
913S.	[1]	146422-0300	BLEEDER SCREW
914S.	[1]	146699-0020	VALVE SET
916S.	[1]	025804-1610	WOODRUFF KEY

Include in #2:

104700-3001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 401 9460611401

ZEXEL 104700-3001 1047003001

MITSUBISHI MD342303 md342303

Zexel num

Bosch num

Firm num

Name

104700-3001

9 460 611 401

MD342303 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D56 K 11CL INJECTION PUMP ASSY COVEC 4 COVEC

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Manual controller assembly 105782-8280

Manual controller 105782-8270

Wire harness 407980-2390

Intermediate harness 407980-2400

Governor adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Pump chamber pressure kPa 588.5 559 618

Pump chamber pressure kgf/cm2 6 5.7 6.3

Basic *

Governor adjustment_02

Pump speed r/min 100 100 100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Pump chamber pressure kPa 294 294

Pump chamber pressure kgf/cm2 3 3

Governor adjustment_03

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Pump chamber pressure kPa 588 549 627

Pump chamber pressure kgf/cm2 6 5.6 6.4

Governor adjustment_04

Pump speed r/min 2100 2100 2100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Pump chamber pressure kPa 745 696 794

Pump chamber pressure kgf/cm2 7.6 7.1 8.1

Boost compensator adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 9.9 9.7 10.1

Basic *

Boost compensator adjustment_02

Pump speed r/min 100 100 100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 3.8 1.7 5.9

Boost compensator adjustment_03

Pump speed r/min 350 350 350

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 8 5.9 10.1

Boost compensator adjustment_04

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 9.9 9.6 10.2

Boost compensator adjustment_05

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 80 80 80

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 6.3 4.8 7.8

Boost compensator adjustment_06

Pump speed r/min 2100 2100 2100

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 11.35 10.9 11.8

Boost compensator adjustment_07

Pump speed r/min 2100 2100 2100

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.86 2.86 2.86

Timer stroke mm 0 0 0

Timer adjustment

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.86 2.86 2.86

Vtps V 0.77 0.35 1.19

Basic *

Timer adjustment_02

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 0 0 0

U alpha soll V 2.86 2.86 2.86

Vtps V 0.77 0.35 1.19

Timer adjustment_03

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Vtps V 4.252 3.848 4.656

Speed control lever angle

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Overflow quantity cm3/min 560 430 690

0000000901

Pump speed r/min 1250 1250 1250

U alpha soll + dU alpha soll V 2.86 2.86 2.86

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 78.4 77.9 78.9

Difference in delivery mm3/st. 4.5

Basic *

_02

Pump speed r/min 375 375 375

U alpha soll + dU alpha soll V 1.99 1.99 1.99

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 14.6 11.6 17.6

Difference in delivery mm3/st. 2

Basic *

Remarks
Confirmation of difference in delivery

_03

Pump speed r/min 100 100 100

U alpha soll + dU alpha soll V 2.99 2.99 2.99

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 56.5 46.5 66.5

_04

Pump speed r/min 375 375 375

U alpha soll + dU alpha soll V 1.99 1.99 1.99

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 14.6 11.6 17.6

_05

Pump speed r/min 400 400 400

U alpha soll + dU alpha soll V 2.63 2.63 2.63

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 45.8 43.3 48.3

_06

Pump speed r/min 500 500 500

U alpha soll + dU alpha soll V 2.56 2.56 2.56

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 47.2 44.7 49.7

_07

Pump speed r/min 600 600 600

U alpha soll + dU alpha soll V 2.54 2.54 2.54

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 48.8 46.3 51.3

_08

Pump speed r/min 750 750 750

U alpha soll + dU alpha soll V 2.8 2.8 2.8

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 67.9 65.4 70.4

_09

Pump speed r/min 1250 1250 1250

U alpha soll + dU alpha soll V 2.86 2.86 2.86

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 78.4 77.4 79.4

_10

Pump speed r/min 1500 1500 1500

U alpha soll + dU alpha soll V 2.77 2.77 2.77

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 73.8 71.3 76.3

_11

Pump speed r/min 2100 2100 2100

U alpha soll + dU alpha soll V 2.64 2.64 2.64

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 62.8 60.3 65.3

_12

Pump speed r/min 2650 2650 2650

U alpha soll + dU alpha soll V 1.93 1.93 1.93

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity mm3/st. 23 20.5 25.5

Stop lever angle

Pump speed r/min 2100 2100 2100

U alpha soll + dU alpha soll V 2.64 2.64 2.64

TCV duty (%) F TCV 60Hz % 100 100 100

Average injection quantity cm3/min 0 0 0

0000001101

Pump speed r/min 200 200 200

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Speed output
N=Measure the actual speed. r/min N+-8

0000001201

Pump speed r/min 1000 1000 1000

TCV duty (%) F TCV 60Hz % 100 100 100

U alpha soll V 2.86 2.86 2.86

Temperature output
Measure T = actual output temperature degC T+-5

0000001301

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

Pre-stroke mm 0.1 0.08 0.12

Test data Ex:

Injection timing adjustment Comp. resistor/voltage

Compensation resistance/compensation voltage comparison A = Compensation resistor number B= Compensation resistance C = Compensation voltage delta U alpha soll
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0000001601 HARNESS & CONNECTOR

TCV connector assembly specification (1)Ensure the GE harness is not twisted at section A. (2)Refer to the figure for the direction of connector clip B. (3)Route the TCV harness in the direction indicated by the arrows in the figure and install the connector C.
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0000001701 HARNESS & CONNECTOR

Connector and binder assembly specification (1)For A's connector, adjust the position of the protective tube to L1 and install. (2)Assemble the connectors and clips in the order A, B, C, D, E, F and G. (3)Fix the GE cable and the FCV cable using the binder (C). (4)Clip the Q adjustment, the P/U and the TPS harnesses using clip G. A:G.E. Connector B:F.C.V. terminal C:Clip (be careful of installation direction) D:Q adjustment connector E:P/U Connector F:T.P.S. Connector G:Binder I:Protective tube
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L1=10+-5mm